ARMY TM 9-6115-673-13&P
AIR FORCE TO 35C2-3-512-1
CYLINDER BLOCK.
a. Removal.
(1)
Shut down generator set.
(2)
Remove diesel engine, refer to paragraph 5.10.a.
(3)
Remove engine wiring harness, refer to paragraph 4.58.c.
(4)
Remove crankcase cover, refer to paragraph 5.16.a.
(5)
Remove crankshaft, refer to paragraph 5.22.a.
(6)
Remove governor, refer to paragraph 5.24.b.
(7)
Remove starter, refer to paragraph 4.57.a.
(8)
Remove governor regulator bracket, refer to paragraph 4.52.a.
(9)
Remove fuel filter assembly, refer to paragraph 4.15.a.
(10) Remove oil fill cap/dipstick.
(11) Remove studs (Figure 5-38) from cylinder block.
(12) Remove drain plugs from cylinder block.
b. Inspection.
(1)
Inspect cylinder block for cracks, corrosion, and other damage.
(2)
Measure inside diameter of cylinder sleeve [2.7559 - 2.7622 in. (70.00 - 70.16 mm)].
(3)
Measure inside diameter of crankshaft bearing housing [2.8343 - 2.8350 in. (71.9905
72.0095 mm)].
(4)
Measure inside diameter of camshaft bearing housing [0.8251 - 0.8259 in. (20.957
20.978 mm)].
(5)
Inspect studs for stripped threads and other damage. Replace damaged studs.
(6)
Replace cylinder block if cracked or damaged.
(7)
Replace cylinder block if cylinder sleeve or bearing housings are worn beyond limits.
c. Installation.
(1)
Install drain plugs (Figure 5-38) in cylinder block.
