ARMY TM 9-6115-671-14
AIR FORCE TO 35C2-3-446-32
MARINE CORPS TM 09249A/09246A-14
5-22
c. Removal.
(1)
Shut down generator set, paragraph 2.11.2.
(2)
Open BATTERY ACCESS door (Figure 1-2), and disconnect negative battery cable.
(3)
Remove engine and generator assembly, paragraph 5.4.2.
CAUTION
Generator is heavy. Rated capacity of overhead hoist should be at least
1,000 lb. (454 kg). Failure to comply can cause damage to equipment.
(4)
Attach lifting harness to overhead hoist and generator lifting eye. Take up slack on harness.
(5)
Remove nuts (31, Figure 5-1), lockwashers (32), screws (33), washers (34), and band cover (35)
from generator case.
(6)
Scribe mark on generator drive disc and engine flywheel for alignment of bolts during
installation.
(7)
Remove bolts (36), lockwashers (37), and washers (38) securing generator drive disc to engine
flywheel.
(8)
Remove bolts (39), lockwashers (40), and washers (41) securing generator to engine flywheel
housing.
(9)
Lift generator slowly from engine. Ensure engine flywheel and generator separate smoothly,
avoiding any undue stress.
(10) Remove bolts (42), lockwashers (43), and front engine lifting bracket (44) from engine.
(11) Remove bolt (45), lockwasher (46), and rear engine lifting bracket (47) from engine.
d. Installation.
(1)
Install rear engine lifting bracket (47, Figure 5-1), lockwasher (46), and bolt (45) on engine.
(2)
Install front engine lifting bracket (44), lockwashers (43), and bolts (42) on engine.
__________
WARNING
Generator is heavy. Obtain assistance when moving generator with hoist.
Failure to comply can cause injury to personnel.
CAUTION
Generator is heavy. Rated capacity of overhead hoist should be at least
1,000 lb. (454 kg). Failure to comply can cause damage to equipment.
(3)
Attach lifting harness to overhead hoist and generator lifting eye. Take up slack on harness.
(4)
Position generator to mount onto engine. Ensure generator drive disc (22, Figure 5-9) is aligned
with engine flywheel. Partially install three bolts (39), lockwashers (40), and washers (41) into
generator housing. Note scribe mark made at removal.
(5)
Secure generator drive disc (22) to engine flywheel with washers (38), lockwashers (37), and
bolts (36). Torque bolts to 25 ft-lb (33.9 Nm).
