TM 9-6115-730-24
0096
WARNINGS
Metal jewelry will conduct electricity. All jewelry can become entangled in generator set
components. Remove all jewelry when working on generator set. Failure to comply can cause
injury or death to personnel by electrocution.
DO NOT wear loose clothing when performing checks, services and maintenance. Failure to
comply can cause injury or death to personnel.
High voltage is produced when this generator set is in operation. Make sure unit is completely shut
down and free of any power source before attempting any repair or maintenance on the unit.
Failure to comply can cause injury or death to personnel.
High voltage is produced when the generator set is in operation. Never attempt to start or
maintain the generator set unless it is properly grounded. Failure to comply can cause injury or
death to personnel.
DC voltages are present at generator set electrical components even with generator set shut
down. Avoid shorting any positive with ground/negative. Failure to comply can cause injury to
personnel and damage to equipment.
REMOVAL
1. Tag and disconnect wires from fuel level switch (WP 0056).
2. Tag and disconnect wires from alternator (WP 0074).
3. Tag and disconnect wires from fuel level sender (WP 0062).
4. Tag and disconnect magnetic speed pickup from engine harness connector ENG-P14 (WP 0098).
5. Tag and disconnect turbo inlet pressure sensor from engine harness connector ENG-P8 (WP 0098).
6. Tag and disconnect low coolant sensor from engine harness connector ENG-P16 (WP 0098).
7. Tag and disconnect engine harness connector ENG-P1 from ECM connector J1 (WP 0088).
8. Tag and disconnect fuel hose from engine fuel pump (WP 0057).
9. Tag and disconnect all wires and cables from starter (WP 0076).
10. Tag and disconnect winterization heater hoses from engine (if installed) (WP 0090).
11. Remove two locknuts (Figure 1, Item 1), two screws (Figure 1, Item 2), four washers (Figure 1, Item 3), and
two snubbing washers (Figure 1, Item 4) and bottom engine shock mounts (Figure 1, Item 5).
12. Attach suitable lifting device with at least 2000 lb (907 kg) capacity to front lifting bracket (Figure 1, Item 6) and
rear lifting bracket (Figure 1, Item 7) on engine (Figure 1, Item 8) and take slack out of lifting device.
13. Loosen two nuts (Figure 1, Item 9) and snug down two jackscrews (Figure 1, Item 10). Retighten two nuts.
0096-2
