TM 9-6115-730-24
0095
REMOVAL
1. Ensure generator set is fully stopped, ENGINE CONTROL switch is OFF, Battery Disconnect Switch is OFF,
and DEAD CRANK SWITCH is OFF before proceeding.
2. Disconnect wiring from generator (Figure 1, Item 1).
3. Remove eight screws (Figure 1, Item 2) and lockwashers (Figure 1, Item 3), and 12 screws (Figure 1, Item 4)
and lockwashers (Figure 1, Item 5) connecting generator (Figure 1, Item 1) to engine (Figure 1, Item 6).
4. Remove two locknuts (Figure 1, Item 7), two screws (Figure 1, Item 8), four washers (Figure 1, Item 9), and
two snubbing washers (Figure 1, Item 10) from generator shock mounts (Figure 1, Item 11).
WARNING
The generator weighs more than 2530 pounds (1148 kg) and requires an assistant and a lifting
device (forklift, overhead lifting device) with sufficient capacity. Be careful and keep hands and
arms out of the way when lifting generator out of engine generator base. Failure to comply can
cause serious injury or death to personnel.
5. Attach suitable lifting device with at least 2600 lb (1180 kg) capacity to lifting eye (Figure 1, Item 12) on
generator (Figure 1, Item 1) and take slack out of lifting device.
6. Loosen two nuts (Figure 1, Item 13) and turn two jackscrews (Figure 1, Item 14) clockwise (CW) to raise
engine (Figure 1, Item 6) approximately 1/2 inch (1.27 cm) to allow separation of generator (Figure 1, Item 1)
and engine (Figure 1, Item 6).
7. Carefully lift generator (Figure 1, Item 1) out of engine generator base.
END OF TASK
INSTALLATION
WARNING
The generator weighs more than 2530 pounds (1148 kg) and requires an assistant and a lifting
device (forklift, overhead lifting device) with sufficient capacity. Be careful and keep hands and
arms out of the way when lifting generator out of engine generator base. Failure to comply can
cause serious injury or death to personnel.
1. Using suitable lifting device with at least 2600 lb (1180 kg) capacity, carefully lower generator (Figure 1, Item
1) onto engine generator base and align with engine (Figure 1, Item 6).
2. Turn two jackscrews (Figure 1, Item 14) counterclockwise (CCW) to lower engine (Figure 1, Item 6) into
proper alignment with generator (Figure 1, Item 1). Tighten two nuts (Figure 1, Item 13).
3. Allow slack in lifting device and disconnect from lifting eye (Figure 1, Item 12) on generator (Figure 1, Item 1).
4. Install two snubbing washers (Figure 1, Item 10), four washers (Figure 1, Item 9), two screws (Figure 1,
Item 8) and two locknuts (Figure 1, Item 7) on two generator shock mounts (Figure 1, Item 11).
0095-2
