ARMY TM 9-6115-672-14
AIR FORCE TO 35C2-3-444-32
MARINE CORPS TM 09244A/09245A-14
4-140
c. Repair.
__________
WARNING
CARC paint is a health hazard. Wear protective eyewear, mask and gloves
when sanding CARC painted surfaces. Failure to comply can cause personal
injury.
(1)
Repair all dents and cracks, and remove loose paint.
(2)
Remove light corrosion with fine grit abrasive paper (Item 16, Appendix E).
(3)
Repaint surfaces in accordance with TM 43-0139.
(4)
Replace missing or damaged cage nuts (31).
d. Installation.
(1)
Apply continuous bead, approximately .12 inch in diameter, of sealant (Item 18, Appendix E) to
mating surfaces of air baffle (30, Figure 4-18) and side panel (27). Immediately install air baffle
(30), bolts (29), and locknuts (28) on side panel.
(2)
Install side panels (27 and 26), bolts (25), and locknuts (24) on DCS control box assembly.
(3)
Secure side panels (27 and 26) to generator set with washers (23), lockwashers (22), and bolts (21).
(4)
Secure side panel (27) to generator set with bolts (20) and locknuts (19). Close output box access
door (Figure 1-2).
(5)
Apply continuous bead, approximately .12 inch in diameter, of sealant (Item 18, Appendix E) to
mating surfaces of side panels (27 and 26, Figure 4-18). Immediately secure side panels (26 and 27)
to DCS control panel frame (14) with bolts (13) and locknuts (12).
(6)
Install DCS control box top panel, paragraph 4.7.2.
(7)
Connect negative battery cable to battery, and close BATTERY ACCESS door.
4.8.42 DCS Control Box Bottom.
a. Removal.
(1)
Shut down generator set, paragraph 2.11.2.
(2)
Open BATTERY ACCESS door (Figure 1-2), and disconnect negative battery cable.
(3)
Remove DCS control box assembly, paragraph 4.8.1.
(4)
Remove control box components, paragraphs 4.8.21 through 4.8.36.
(5)
Remove DCS control panel frame, paragraph 4.8.40.
(6)
Remove DCS control box side panels, paragraph 4.8.41.
