TM 9-6115-669-13&P
d. Remove snap rings (2), collar (3) and union (4) from cables (9, 10).
e. Assemble components (2 to 4) if they are disassembled.
f.
g
h.
i.
j.
k.
1.
m.
n.
Cut seven new cables (9,10).
Remove components (5,6,7) from cable to be changed.
Slide component (7) and shrinkable sleeving (8) over cables (9, 10).
Crimp seven cables (9,10) into component (6).
Slide shrinkable sleeving (8) over the end of component (6) and shrink on shrinkable sleeving
(8).
Assemble components (5,6,7) of receptacle.
CAUTION
The corrugated hose (15) has a kinked section. Insert cable carefully to
prevent damage.
Using lubricant, guide cable completely through components (2,3,4) and corrugated hose (15)
until component (5) is firmly seated in the union (4).
Using two wrenches screw locked screw connection (1).
Place appropriate label (14) and transparent heat shrink tubing on right position and shrink
on corrugated hose (15).
INSTALLATION
a. Install appropriate corrugated hose and cable on PDU (1).
b. Install nut (13) on appropriate corrugated hose(14) by sliding along cable.
c. Using the shop manufactured wrench tighten nut (13).
d. Slide insulation tube (13, figure 5-7) from inside PDU (1, figure 5-6) over cables (9, 10) until
tubing is seated half inside the PDU and half outside on corrugated hose (14, figure 5-6).
e. Install cable lugs (11, figure 5-7) to cables (9, 10):
(1) Crimp a cable lug (11) on stripped part of four cables (9).
(2) Crimp a cable lug (11) on stripped part of cable (10).
f.
Slide transparent shrinkable sleevings (12) over lugs (11) and shrink on.
g.
Install screw (8), serrated lock washer (9), washer (10), and cable (11, 12) on bus bar (15).
Tighten screw (8).
h. Install protective cover (7) and secure with screw (4), serrated lock washer (5) and washer (6).
i.
Bundle cables with cable ties.
j. Remove stanchion.
k. Stow prop (3), close access door (2) and secure.
1.
Install stanchion by PDU (1).
m. Install cable to Generator Set 150 kW. Refer to paragraph 4.17, figure 4-20.
n, Connect load bank to generator set and perform procedures in paragraph 4..34.
5-12
Change 1
