TM 9-6115-669-13&P
REMOVAL
N O T E
This procedure is the same for both cable assemblies control, PDU to
Generator Set 150 kW.
a
Remove stanchion by PDU (1, figure 5-8).
b.
Open access door (2) and secure with prop (3).
c. Install stanchion.
d.
Refer to paragraph 5.17, and remove connection panel (4) as instructed.
e.
Record labeling and position of cables on appropriate terminal strip, loosen screws and
disconnect cable.
f.
Using the shop manufactured wrench, remove nut (5) from cable (6). Remove cable from PDU
(1).
INSPECTION
Check that cable is in good condition.
TEST
Using a high voltage/insulation tester:
a.
Test voltage: 1000 V for 1 minute between wire and ground. The tester must not activate.
Use multimeter to test for continuity (see table 5-1).
b.
Test insulation: 100 V between each wire A-Y and ground.
The insulation resistance must be >200 MOhm.
REPAIR
CAUTION
If the wires in the cable are changed during repair procedures tags
should be transferred from the old to the new wires to indicate where
wires are to be reconnected.
a.
Remove cap (7, figure NO TAG), and remove chain assembly by cutting cable tie (11).
b.
Cut cable tie (11) and molded body (10) from cable (6).
c.
Remove collar (9) from plug (8).
CAUTION
Record labeling and position of all wires before unsoldering from plug (8).
d.
Unsolder wires from plug (8).
e.
Solder wires to plug (8).
f.
Install collar (9) in plug (8).
g.
Install shrinkable sleeving (12) with cable marker at position.
h.
Install molded body (10).
i.
Install cap (7) and attach chain assembly using new cable tie (11).
5-16
