ARMY TM 9-6115-645-24
AIR FORCE TO 35C2-444-12
MARINE CORPS TM 09244A/09245A-24/2
a.
Repair all dents and cracks, and remove all loose paint.
b. Remove light corrosion with fine grit abrasive paper (Item 16, Appendix C).
c.
Repaint surface in accordance with TM 43-0139. (F) Refer to applicable directives.
2-68.4
I n s t a l l a t i o n.
a.
Install control panel frame (19, FIGURE 2-19) and clamp (18) to control box assembly with bolts (14) and (16)
and nuts (15) and (17).
b. If removed, install identification plates (21), (23), and (25) on rear panel (19) with pop rivets (20), (22), and (24).
c.
Install malfunction indicator panel, paragraph 2-48.4; GROUND FAULT CIRCUIT INTERRUPTER, paragraph
2-47.4; CONVENIENCE RECEPTACLE, paragraph 2-46.4; parallel connector, paragraph 2-64.3; and diag-
nostic connector, paragraph 2-63.3.
d. Install control panel, paragraph 2-87.4.
e.
Install control box assembly, paragraph 2-19.4.
f.
Connect negative battery cable and close battery access door.
2-69 CONTROL BOX SIDE PANELS.
2-69.1 Removal.
a.
Shut down generator set.
b. Open battery access door and disconnect negative battery cable.
c.
Remove control box top panel, paragraph 2–1 5.1.
d. Remove bolts (16, 26, and 28, FIGURE 2-19), nuts (17) and (27), and control box side panels (29) and (30)
from generator set.
e.
Remove bolts (31 ), nuts (32), and air deflector (33) from side panel (30).
2-69.2 Inspection.
a.
Inspect side panels (29 and 30, FIGURE 2-19) and air deflector (33) for dents, cracks, loose paint, and corrosion.
b. Inspect for missing or damaged cage nuts (43).
2-69.3 Repair.
WARNING
Wear a protective mask and gloves when sanding CARC painted surfaces. CARC
paint dust is a health hazard and could cause personal injury if warning is not
followed.
a.
b.
c.
d.
2-69.4
a.
b.
c.
d.
e.
Repair all dents and cracks, and remove all loose paint.
Remove light corrosion with fine grit abrasive paper (Item 16, Appendix C).
Repaint surface in accordance with TM 43-0139. (F) Refer to applicable directives.
Replace missing or damaged cage nuts.
Installation.
Apply a light coat of sealant (Item 18, Appendix C) to flanges of air deflector (33, FIGURE 2-1 9).
Install air deflector (33) on control box side panel (30) with bolts (31) and nuts (32).
Install control box side panels (29 and 30, FIGURE 2-19) on generator set with bolts (16), (26), and (28) and
nuts (17) and (27). Ensure center bolt (16) and nut (17) on left side panel secures clamp (18).
Install control box top panel, paragraph 2-15.4.
Connect negative battery cable. Close battery access door.
2-100
