ARMY TM 9-6115-645-24
AIR FORCE TO 35C2-3-444-12
MARINE CORPS TM 09244A/09245A-24/2
2-67.3
a.
b.
c.
2-67.4
a.
b.
c.
d.
e.
f.
g.
h.
R e p a i r .
WARNING
Wear a protective mask and gloves when sanding CARC painted surfaces. CARC
paint dust is a health hazard and could cause personal injury if warning is not
followed.
Repair all dents, cracks, and remove all loose paint.
Remove light corrosion with fine grit abrasive paper (Item 16, Appendix C).
Repaint surface in accordance with TM 43-0139. (F) Refer to applicable directives.
Installation.
Install hinge (13, FIGURE 2–1 9) on control box assembly with bolts (11) and nuts (12).
Install control panel (10), clamp (8), and bracket (9) on control box assembly with bolts (4) and (6), and nuts
(5) and (7).
Install strap (3) on control panel (10) with screw (1 ) and nut (2).
Connect all electrical wires to indicators and switches as tagged. Remove tags.
Install press to test lights, paragraph 2–21 .4.
Install VOLTAGE adjust potentiometer, paragraph 2–34.4.
Install FREQUENCY adjust potentiometer, paragraph 2–35.4.
Connect negative battery cable. Close battery access door.
2-68 CONTROL PANEL FRAME.
2-68.1 Removal.
a.
Shut down generator set.
b. Open battery access door and disconnect negative battery cable.
c.
Remove control box assembly, paragraph 2-19.2.
d. Remove control panel, paragraph 2+7.1.
e.
Remove diagnostic connector, paragraph 2-63.2 (do not remove wires).
f.
Remove parallel connector, paragraph 2-64.2 (do not remove wires).
g.
Remove CONVENIENCE RECEPTACLE, paragraph 2-46.3; GROUND FAULT CIRCUIT INTERRUPTER,
paragraph 2-47.3; and malfunction indicator panel, paragraph 2-48.3.
h.
Remove bolts (14 and 16, FIGURE 2-1 9), nuts (15) and (17), clamp (18), and control panel frame (19) from
control box assembly.
i.
If necessary, drill out rivets (20), (22), and (24) and remove identification plates (21), (23), and (25).
2-68.2 Inspection.
Inspect control panel frame (19, FIGURE 2–19) for dents, cracks, loose paint, and corrosion.
2-68.3 Repair.
WARNING
Wear a protective mask and gloves when sanding CARC painted surfaces. CARC
paint dust is a health hazard and could cause personal injury if warning is not
followed.
2-99
