ARMY TM 9-6116-644-24
AIR FORCE TO 35C2-3-446-12
MARINE CORPS TM 09249A/09246A-24/2
x.
On left side of engine, connect electrical leads to fuel injection pump (7), DEAD CRANK switch (6), magnetic
pickup (5), coolant temperature sender (4), oil pressure sender (3), low oil pressure switch (2), and coolant high
temperature switch (1). Remove tags.
y.
Connect oil drain hose (2, FIGURE 3-11) to adapter (3) and tighten damp (1).
z.
Connect tube (2, FIGURE 3-10) to hose (3), connect hump hose (4) to turbocharger, and tighten damps (1).
aa. Connect hose (6) to tube (2) and tighten damp (5).
ab. With aid of an assistant, position left rear side housing panel (4, FIGURE 3-9) and lower side panel (12) on gener-
ator set.
ac. Secure left rear side panel (4) to skid base with bolts (1), Iockwashers (2), and washers (3).
ad. Secure lower left side panel (12) to front housing and skid base with bolts (5) and (10), washers (7) and (11),
Iockwashers (6) and (9), and nuts (8).
ae. Connect auxiliary fuel pump (8, FIGURE 3-8) and fuel float switch module (9) electrical connectors and remove
tags.
af. Remove caps and connect fuel hose (7) to fuel line (6).
ag. Remove caps and connect hose (4) to fuel filler panel assembly (5) and tighten damp (3).
ah. Remove caps and connect hose (2) to fuel tank and tighten damps (1).
ai. Install rear housing panel (8, FIGURE 3-7) on generator set with bolts (1) and (4), washers (3) and (5), lockwash-
ers (2) and (6), and nuts (7).
aj. With aid of an assistant, position radiator assembly (23, FIGURE 3-6) in generator set with nuts (21) and lock-
washers (22).
ak. Connect hose (17) to water pump and tighten clamp (16).
al. Connect hose (15) at thermostat housing and tighten damp (14).
am. Connect hose (19) at radiator drain valve (20) and tighten damp (18).
an. Secure support rods (13) to front engine lifting bracket with bolts (11), washers (12), Iockwashers (10), and nuts
(9).
ao. Position spacer (8), fan (7), and shroud (4) in generator set.
ap. Secure spacer (8) and fan (7) on water pump with bolts (5) and Iockwashers (6). Torque bolts (5) to 24 ft-lbs
(33 Nm).
aq. Install shroud (4) on radiator assembly (23) with bolts (1), washers (3), and lockwashers (2).
ar. Install fan guards, paragraph 2-78-3.
as. Using lifting device, position top housing section (10, FIGURE 3-5) on generator set.
at. Secure top housing section (10) to output box angle with bolt (9) and assembled nut (8).
au. Secure top housing section (10) to rear side panels with bolts (7) and assembled nuts (6).
av. Secure top housing section (10) to front housing with bolts (4), flat washers (5), Iockwashers (3), and nuts (2).
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