ARMY TM 9-6115-842-24
AIR FORCE TO 35C2-3-455-12
MARINE CORPS TM 09247A/09248A-24/2
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2-19.2
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2-19.3
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2-19.4
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Remove bolts (45), Iockwashers (46), and washers (47), nuts (48) and front housing (49) with air deflector (55)
from generator set.
Remove bolts (50) and nuts (51) from air deflector (55) and housing (49).
Remove bolt (52), Iockwasher (53), washer (54), and air deflector (55).
If necessary, remove clip halves (56) and sound insulation (57) from front housing (49).
If necessary, drill out rivets (58), and remove identification plate (59), set rating plate (60), and external fuel
supply plate (61 ).
Shut down generator set.
Inspect all front housing parts for dents, cracks, loose paint, and corrosion.
Check for missing or damaged cage nuts (62, FIGURE 2–8) and (63).
Inspect door seals (64) for looseness or damage.
Inspect cotton webbing (38) for looseness or damage.
Inspect sound insulation (57) for damage and missing clip halves (56).
Repair.
WARNING
Wear a protective mask and gloves when sanding CARC painted surfaces. CARC
paint dust is a health hazard and could cause personal injury if warning is not
followed.
Repair all dents and cracks, and remove all loose paint.
Remove light corrosion with fine grit abrasive paper (Item 15, Appendix C).
Repaint surface in accordance with TM 43-0139. (F) Refer to applicable directives.
Replace all missing or damaged cage nuts (62, FIGURE 2-8) and (63).
Replace damaged door seals (64).
Replace damaged sound insulation (57) and missing clip halves (56). If necessary, refer to Appendix D to make
sound insulation.
If removed, install external fuel supply plate (61, FIGURE 2-8), set rating plate (60), and identification plate
(59) with new rivets (58).
Install door stops (44) on front housing (49) with bolts (42) and nuts (43).
If removed, install sound insulation (57) on front housing (49) with clip halves (56).
Install air deflector (55) on front housing (49) with bolts (50) and nuts (51).
Install bolt (52), Iockwasher (53) and washer (54).
Install channel (41) on front housing (49) and air deflector (55) with bolts (39) and nuts (40).
If replacing fuel tank holddown brackets (37), bond new cotton webbing strips (38) to brackets with adhesive
(Item 1, Appendix C).
Install fuel tank holddown brackets (37) to air deflector (55) with bolts (36).
Install filler neck panel (35) on air deflector (55) with bolts (32), Iockwashers (33), and washers (34).
Install door sills, paragraph 2-19.6.
Install front housing (49) with air deflector (55) on generator set with bolts (45), Iockwashers (46), washers (47)
and nuts (48).
2-42
Installation.
Inspection.
