ARMY TM 9-6115-642-24
AIR FORCE TO 35C2-3-455-12
MARINE CORPS TM 09247A/09248A-24/2
2-16.4. Installation.
a.
Install ring (7, FIGURE 2-7) and bracket (6) on control box top panel (3) with bolts (4) and nuts (5)
NOTE
When replacing sealant with new gasket, ensure all old sealant residue is completely
removed.
b.
If gasket (8) was removed, install new gasket (8).
c.
Immediately install top panel (3) with bolts (1) and nuts (2)
d.
Install control panel access door, paragraph 2-15-4
e.
Connect negative battery cable and close access door.
2-17. TOP HOUSING PANEL.
2-17.1. Removal.
a.
Shut down generator set.
Top housing panel can get very hot. Allow panel to cool down before performing
maintenance. Failure to observe this warning could result in severe burns.
b.
Open left side engine access door and disconnect negative battery cable.
c.
Remove bolts (1, Figure 2-8), bolts (2), washers (11, 12), nuts (3), and top housing panel (4).
d.
Remove bolts (5), nuts (6), bracket (7), and exhaust door (8) from top housing panel (4).
2-17.2 Inspection.
a.
Shut down generator set.
b.
Inspect top housing panel (4, Figure 2-8), exhaust door (8) and bracket (7) for dents, cracks, loose
paint, and corrosion.
2-17.3. Repair.
Wear a protective mask and gloves when sanding CARC painted surfaces. CARC
paint dust is a health hazard and could cause personal injury if warning is
not followed.
a.
Repair all dents and cracks, and remove all loose paint.
b.
Remove light corrosion with fine grit abrasive paper (Item 15, Appendix C).
c.
Repaint surface in accordance with TM 43-0139. (F) Refer to applicable directives.
2-17-4. Installation.
a.
Install exhaust door (8, FIGURE 2-8) and bracket (7) to top housing panel (4) with bolts (5) and nuts (6)
b.
Install top housing panel (4) on generator set with bolts (1 and 2), washers (11, 12), and nuts (3)
c.
Connect negative battery cable and close access door
2-18. FRONT HOUSING PANEL.
2-18.1. Removal.
a.
Shut down generator set.
b.
Open left side engine access door and disconnect negative battery cable.
c.
Remove bolts (9, FIGURE 2-8), bolts (10), lockwashers (11), and washers (12).
d.
Remove bolts (13), washers (14), lockwashers (15), and nuts (16).
e.
Remove screws (78) and washers (11, 12).
f.
Remove front housing panel (17).
Change 4 2-39