TM 9-6115-729-24
0107
REMOVAL
1. Remove ten bolts (Figure 1, Item 1) and spacers (Figure 1, Item 2).
NOTE
Exhaust manifold breaks into three parts.
2. Remove two bolts (Figure 1, Item 3), spacers (Figure 1, Item 4), two exhaust manifolds (Figure 1, Item 5),
exhaust manifold (Figure 1, Item 6), and three gaskets (Figure 1, Item 7).
3. Remove two studs (Figure 1, Item 8).
END OF TASK
INSTALLATION
1. Apply antiseize compound to threads of two studs (Figure 1, Item 8). Install two studs (Figure 1, Item 8) and
torque to 22-29 lb-ft (30-40 Nm).
2. Apply thin coat of sealer to outside diameter of male ends of two exhaust manifolds (Figure 1, Item 5). Apply
light coat of engine oil to female ends of exhaust manifold (Figure 1, Item 6). Assemble all three exhaust
manifolds (Figure 1, Item 5) and (Figure 1, Item 6).
3. Install three gaskets (Figure 1, Item 7), exhaust manifolds (Figure 1, Item 5) and (Figure 1, Item 6), ten spacers
(Figure 1, Item 2), ten bolts (Figure 1, Item 1), two bolts (Figure 1, Item 3), and spacers (Figure 1, Item 4).
Tighten bolts (Figure 1, Item 1) and (Figure 1, Item 3) hand tight.
4. Following bolt tightening sequence, torque twelve bolts (Figure 1, Item 1) and (Figure 1, Item 3) to 2-3 lb-in
(3-5 Nm). Then, following bolt tightening sequence, re-torque twelve bolts (Figure 1, Item 1) and (Figure 1,
Item 3) to 30-36 lb-in (40-50 Nm).
5. Install turbocharger (WP 0106).
0107-2
