TM 9-6115-729-24
0103
INSTALLATION - Continued
NOTE
Sealant will harden in less than ten minutes. Installation must continue immediately.
4. Apply sealant to both mating sides of gasket (Figure 1, Item 36). Install gasket (Figure 1, Item 36), air inlet
manifold cover (Figure 1, Item 29), fuel filter bracket (Figure 1, Item 35), clip (Figure 1, Item 34), five washers
(Figure 1, Item 33), four bolts (Figure 1, Item 32), two washers (Figure 1, Item 31), and two bolts (Figure 1,
Item 30). Tighten bolts (Figure 1, Item 32) and (Figure 1, Item 30) in an alternating pattern, making sure that
the gasket (Figure 1, Item 36) does not slip. Torque bolts (Figure 1, Item 32) and (Figure 1, Item 30) to
16-26 lb-ft (21-35 Nm).
5. Apply primer to mating sides of air inlet manifold cover (Figure 1, Item 29) and air inlet heater (Figure 1, Item 4)
and allow to dry for five minutes.
NOTE
Sealant will harden in less than ten minutes. Installation must continue immediately.
6. Apply sealant to mating sides of air inlet manifold cover (Figure 1, Item 29) and air inlet heater (Figure 1,
Item 4). Install air inlet heater (Figure 1, Item 4),air inlet elbow (Figure 1, Item 28), clip (Figure 1, Item 27),
bracket (Figure 1, Item 3), bracket (Figure 1, Item 26), six bolts (Figure 1, Item 25), and two studs (Figure 1,
Item 24). Tighten studs (Figure 1, Item 24) and bolts (Figure 1, Item 25) in an alternating pattern. Torque
studs (Figure 1, Item 24) and bolts (Figure 1, Item 25) to 16-26 lb-ft (21-35 Nm).
7. Install air inlet heater relay bracket (Figure 1, Item 21), two washers (Figure 1, Item 23), and two bolts
(Figure 1, Item 22). Torque two bolts (Figure 1, Item 22) to 16-26 lb-ft (21-35 Nm).
8. Install loop clamp (Figure 1, Item 20) on air inlet heater relay bracket (Figure 1, Item 21) with screw (Figure 1,
Item 19), two washers (Figure 1, Item 18), and screw (Figure 1, Item 17).
9. Install air inlet heater relay (Figure 1, Item 10), two bolts (Figure 1, Item 16), four washers (Figure 1, Item 15),
and two nuts (Figure 1, Item 14).
10. Connect cable (Figure 1, Item 11) to air inlet heater relay (Figure 1, Item 10) and install lockwasher (Figure 1,
Item 13) and nut (Figure 1, Item 12). Torque nut (Figure 1, Item 12) to 49-57 lb-in (6-7 Nm).
11. Connect cable (Figure 1, Item 5) to air inlet heater relay (Figure 1, Item 10) and install lockwasher (Figure 1,
Item 9) and nut (Figure 1, Item 8). Torque nut (Figure 1, Item 8) to 49-57 lb-in (6-7 Nm).
12. Connect cable (Figure 1, Item 5) to air inlet heater (Figure 1, Item 4) and install lockwasher (Figure 1, Item 7)
and nut (Figure 1, Item 6). Torque nut (Figure 1, Item 6) to 60-78 lb-in (7-9 Nm).
13. Install bracket (Figure 1, Item 3) to air inlet heater (Figure 1, Item 4) and install lockwasher (Figure 1, Item 2)
and nut (Figure 1, Item 1). Torque nut (Figure 1, Item 1) to 60-78 lb-in (7-9 Nm).
14. Install air inlet temperature sensor and oil temperature sensor (WP 0100).
15. Install fuel filter base and fuel filter (WP 0080).
END OF TASK
END OF WORK PACKAGE
0103-4
