TM 9-6115-729-24
0098
REMOVAL - Continued
WARNING
The engine weighs more than 1500 pounds (680 kg) and requires an assistant and a lifting device
(forklift, overhead lifting device) with sufficient capacity. Be careful and keep hands and arms out
of the way when lifting engine out of engine generator base. Failure to comply can cause
serious injury or death to personnel.
16. Carefully lift engine (Figure 1, Item 3) off engine generator base.
17. Remove two top snubbing washers (Figure 1, Item 7) and two top engine shock mounts (Figure 1, Item 8).
END OF TASK
INSTALLATION
WARNING
The engine weighs more than 1500 pounds (680 kg) and requires an assistant and a lifting device
(forklift, overhead lifting device) with sufficient capacity. Be careful and keep hands and arms out
of the way when lifting engine out of engine generator base. Failure to comply can cause serious
injury or death to personnel.
1. Install two top engine shock mounts (Figure 1, Item 8) and snubbing washers (Figure 1, Item 7).
2. Using a suitable lifting device with at least 2000 lb (907 kg) capacity, connected to front lifting bracket
(Figure 1, Item 1) and rear lifting bracket (Figure 1, Item 2), carefully lower engine (Figure 1, Item 3) onto
engine generator base and top engine shock mounts assemblies. Align flywheel to generator.
3. Install two bottom engine shock mounts (Figure 1, item 8), snubbing washers (Figure 1, Item 7), four washers
(Figure 1, Item 6), two screws (Figure 1, Item 5), and two locknuts (Figure 1, Item 4). Torque screws (Figure 1,
Item 5) to 216-264 lb-ft (293-357 Nm).
4. Install hardware connecting generator to engine and flywheel (WP 0097).
5. Draw-up generator jackscrews (WP 0097).
6. Loosen two jackscrews (Figure 1, Item 10) and two nuts (Figure 1, Item 9). Draw-up bolts and tighten nuts.
7. Connect winterization heater hoses to engine (WP 0092, Items 11 and 13) (if previously installed).
8. Remove tags and connect wires and cables to starter (WP 0074).
9. Connect fuel hose to engine fuel pump (WP 0056).
10. Remove tag and connect engine harness connector ENG-P1 to ECM connector J1 (WP 0090).
11. Remove tag and connect low coolant sensor to engine harness connector ENG-P16 (WP 0100).
0098-4
