ARMY TM 9-6115-672-14
AIR FORCE TO 35C2-3-444-32
MARINE CORPS TM 09244A/09245A-14
4-133
a. Inspection.
(1)
Shut down generator set, paragraph 2.11.2.
(2)
Remove DCS control box top panel, paragraph 4.7.2.
(3)
Attach ESD wrist strap and connect to ground.
(4)
Inspect DCS wiring harness (43, Figure 4-16) for burned, bent, corroded, and broken terminals.
(5)
Inspect connectors for cracks, corrosion, stripped threads, bent or broken pins, and obvious damage.
(6)
Inspect wire insulation for burns, deterioration, and chafing.
(7)
Disconnect ESD wrist strap, and remove wrist strap.
(8)
Install DCS control box top panel, paragraph 4.7.2.
b. Testing.
(1)
Shut down generator set, paragraph 2.11.2.
(2)
Open BATTERY ACCESS door (Figure 1-2), and disconnect negative battery cable.
(3)
Remove DCS control box top panel, paragraph 4.7.2.
(4)
Attach ESD wrist strap and connect to ground.
(5)
Set multimeter for ohms, and test individual wires of DCS wiring harness (43, Figure 4-16) for
continuity. Refer to wiring diagram, FO-3, for wire identification. If continuity is not found,
perform step c below to repair wiring harness. Notify higher level of maintenance if it is necessary
to replace wiring harness.
(6)
Disconnect ESD wrist strap, and remove wrist strap.
(7)
Install DCS control box top panel, paragraph 4.7.2.
(8)
Connect negative battery cable to battery, and close BATTERY ACCESS door.
c. Repair.
(1)
Shut down generator set, paragraph 2.11.2.
(2)
Open BATTERY ACCESS door (Figure 1-2), and disconnect negative battery cable.
(3)
Remove DCS control box top panel, paragraph 4.7.2.
(4)
Attach ESD wrist strap and connect to ground.
(5)
Replace damaged terminals, wires, and securing hardware on DCS wiring harness (43, Figure 4-16).
Refer to Schematic, FO-3.
(6)
Disconnect ESD wrist strap, and remove wrist strap.
