ARMY TM 9-6115-671-14
AIR FORCE TO 35C2-3-446-32
MARINE CORPS TM 09249A/09246A-14
4-138
4.8.41 DCS Control Box Side Panels.
a. Removal.
(1)
Shut down generator set, paragraph 2.11.2.
(2)
Open BATTERY ACCESS door (Figure 1-2), and disconnect negative battery cable.
(3)
Remove DCS control box top panel, paragraph 4.7.2.
(4)
Remove locknuts (12, Figure 4-18) and bolts (13) securing side panels (26 and 27) to DCS control
panel frame (14).
(5)
Open output box access door (Figure 1-2), and remove locknuts (19) and bolts (20) securing side
panel (27) to generator set.
(6)
Remove bolts (21), lockwashers (22), and washers (23) securing side panels (26 and 27) to
generator set.
(7)
Remove locknuts (24), bolts (25), and side panels (26 and 27) from DCS control box assembly.
(8)
Remove locknuts (28), bolts (29), and air baffle (30) from side panel (27).
b. Inspection.
(1)
Inspect DCS control panel frame (14, Figure 4-18) for dents, cracks, loose paint, and corrosion.
(2)
Inspect for missing or damaged cage nuts (31).
c. Repair.
__________
WARNING
CARC paint is a health hazard. Wear protective eyewear, mask and gloves
when sanding CARC painted surfaces. Failure to comply can cause personal
injury.
(1)
Repair all dents and cracks, and remove loose paint.
(2)
Remove light corrosion with fine grit abrasive paper (Item 16, Appendix E).
(3)
Repaint surfaces in accordance with TM 43-0139.
(4)
Replace missing or damaged cage nuts (31).
d. Installation.
(1)
Apply continuous bead, approximately .12 inch in diameter, of sealant (Item 18, Appendix E) to
mating surfaces of air baffle (30, Figure 4-18) and side panel (27). Immediately install air baffle
(30), bolts (29), and locknuts (28) on side panel.
(2)
Install side panels (27 and 26), bolts (25), and locknuts (24) on DCS control box assembly.
