ARMY TM 9-6115-645-24
AIR FORCE TO 35C2-3-444-12
MARINE CORPS TM 09244A/09245A-24/2
f.
Loosen nut (6) and unscrew devis (7) from governor actuator shaft.
g.
Remove nuts (8), lockwashers (9), bolts (10), and governor actuator (11) from mounting bracket (18).
h.
Remove nut (12), bolt (13), and clamp (14) securing electrical wiring to mounting bracket (18).
i.
Remove nuts (15), lockwashers (16), washers (17), and mounting bracket (18) from front cover mounting
bolts.
NOTE
Count number of turns required to separate rod ends for initial adjustment during installation.
j.
If necessary, disassemble rod assembly (5) by loosening nuts (19) and (20), and unscrewing rod ends (21)
and (22) from rod (23).
k
If necessary, remove nut (24) and bolt (25) from rod end (22).
I.
If necessary, drill out rivets (26) and remove identification plate (27) from bracket (18).
4-15.3
instillation.
a.
If disassembled, screw rod ends (21 and 22, FIGURE 4-8) onto rod (23) the same number of turns noted on
disassembly, and tighten nuts (19) and (20) finger tight only.
b.
If removed, install bolt (25) and nut (24) into rod end (22).
c.
If removed, install identification plate (27) on bracket (18) with pop rivets (26).
d.
Install mounting bracket (18) on front cover mounting bolts with washers (17), lockwashers (16), and nuts
(15).
e.
Secure electrical wiring to mounting bracket (18) with damp (14), bolt (13), and nut (12).
f.
Install governor actuator (11) on mounting bracket (18) with bolts (10), lockwashers (9), and nuts (8).
g.
Screw devis (7) on governor actuator shaft the same number of turns noted on disassembly, and tighten nut
(6) finger tight only.
h.
Install rod assembly (5) on injection pump lever and clevis (7) with bolt (4) and nuts (2) and (3).
i.
Install DEAD CRANK switch, paragraph 2-110.3.
j.
Connect connector (1) to engine harness and remove tag.
k
Connect negative battery cable and dose battery access door.
I.
Adjust governor actuator in accordance with paragraph 4-15.4.
4-15.4
Adjustment.
a.
Tag and disconnect connector (1, FIGURE 4-8) from engine harness.
b.
Remove nut (2) and disconnect rod assembly (5).
c.
Manually move fuel injection pump lever to full fuel position.
d.
Start generator set while holding fuel injection pump lever in position.
e.
Slowly move fuel injection pump lever toward no fuel position until generator set shuts down.
f.
Mark position of fuel injection pump lever on engine block at exact no fuel (shut down) point. Measure
injection pump lever center line position to mounting surface of actuator. Refer to FIGURE 4-9.
g.
Adjust rod assembly (5) and devis (7) as necessary so that center line of fuel injection pump lever when con-
nected and measured as in step f., will be positioned past the no fuel point by 0.125 to 0.25 inch (3.17 to 6.35
mm). Tighten nuts (6), (19), and (20).
h.
Install rod assembly (5) on fuel injection pump lever with nut (2).
i.
Connect connector (1) to engine harness.
j.
Start generator set, check generator performance and adjust governor control unit as necessary in
accordance with paragraph 4-3.2.
4-24 Change 2
