ARMY TM 9-6115-645-24
AIR FORCE TO 35C2-3-444-12
MARINE CORPS TM 09244A/09245A-24/2
e.
Loosen damp (1, FIGURE 4-12) and remove hose (2) from air deaner assembly (7).
f.
Remove bolts (3), washers (4), lockwashers (5), nuts (6), and air cleaner assembly (7) from generator set.
g.
Disconnect fuel line (1, FIGURE 4-13) from auxiliary fuel pump fitting (2). Cap openings.
h.
Remove damp (3) and disconnect hose (4) from fuel filler panel assembly (5). Cap openings.
i.
Loosen clamp (6) securing fuel filler panel assembly (5) to fuel tank. Cap openings.
j.
Tag and disconnect auxiliary fuel pump (7) electrical connector.
k
Remove bolts (9 and 12, FIGURE 4-11), lockwashers (10) and (13), washers (11) and (14), and top housing panel
(15) from generator set.
I.
Remove bolts (16), lockwashers (17), and washers (18) securing left rear side panel (19) to skid base.
m.
Remove assembled nuts (20) and bolts (21) securing top housing section to left rear side panel (19).
n.
Remove nuts (22), lockwashers (23), bolts (24), and washers (25) securing lower left side panel (26) to left rear
side panel (19).
o.
Remove nut (27), lockwasher (28), bolt (29), and washer (30) securing rear housing side panel (19) to engine
support frame. With aid of an assistant, remove left rear side housing panel (19), with left rear engine access door
attached, from generator set.
p.
Remove nut (1, FIGURE 4-14), lockwashers (2), and bolt (3) securing ground strap (4) to skid base.
q.
Remove bolts (5), washers (7), and lockwashers (6) securing load output terminal board assembly (8) to supports
(9) and (10).
r.
Remove assembled nuts (11), bolts (12), and support (10) from right rear side panel.
s.
Tag and disconnect main generator cables (13) from voltage reconnection terminal board (14), and exciter leads
(15) from terminal board (16).
NOTE
When removing main generator cables from transformers, note the number and direction
of wraps for installation.
t.
Unwrap main generator cables from droop current transformer (17) and current transformer (18).
u.
Pull main generator cables (13) and exciter leads (15) through bottom of output box assembly.
v.
Loosen nut (24, FIGURE 4-15), adjust bolt (25) to contact support frame (26), and tighten nut (24).
w.
Remove nuts (31, FIGURE 4-11), lockwashers (32), bolts (33), washers (34), and rear forklift guide (35) from skid
base.
WARNING
Rated capacity of overhead hoist should be at least 1, 000 lbs (454 kg). Using a hoist with
less capacity could result In equipment damage, personal Injury, or death.
x.
Attach lifting harness to overhead hoist and generator lifting eve. Take up slack
y.
Remove nuts (1, FIGURE 4-15), lockwashers (2), screws (3), washers (4), and screen/cover (5) from generator
case.
z.
Remove bolts (6) and washers (7) securing generator drive disc to engine flywheel.
aa.
Remove bolts (8), washers (9), and lockwashers (10) securing generator to engine flywheel housing adapter (23).
ab.
Remove nuts (11), washers (12), snubbing washers (13), bolts (14), and Belleville washers (15) securing
generator to skid base.
ac.
Lift generator slowly from skid base, ensuring that engine flywheel housing adapter and generator separate
smoothly avoiding any undue stress.
ad.
Remove generator shock mounts (16) from skid base.
ae.
Remove nuts (17), washers (18), and bolts (19) from generator mounts.
af.
Remove bolts (20), lockwashers (21), washers (22), and flywheel housing adapter (23) from engine.
4-28 Change 2
