ARMY TM 9-6115-645-24
AIR FORCE TO 35C2-3-444-12
MARINE CORPS TM 09244A/09245A-24/2
4-14.1 Inspection.
a.
Inspect output box panels (3, 46, 47, and 51, FIGURE 4-5) for cracks, dents, loose paint, corrosion, and other
damage.
b.
Inspect grommets (48), (49), and (50), door seal (52), and EMI seal (53) for looseness, tears, deterioration
and other damage.
4-14.2
Removal.
a.
Shut down generator set.
b.
Open battery access door and disconnect negative battery cable.
c.
Remove control box assembly, paragraph 2-19.2.
d.
Remove generator housing rear panel, paragraph 2-18.1.
e.
Remove output box access door, paragraph 2-14.1.
f.
Remove air cleaner assembly, paragraph 2-73.2.
g.
Remove bolts (2, FIGURE 4-5), nuts (1), and output box top panel (3).
h.
Remove voltage reconnection terminal board, paragraph 4-9.1.
i.
Remove droop current transformer, paragraph 4-12.1.
j.
Remove power potential transformer, paragraph 4-13.1.
k
Remove current transformer, paragraph 4-11.1.
I.
Remove output box harness, paragraph 4-10.2.
m.
Remove nuts (38), screws (39), and AC circuit interrupter relay (40).
n.
Remove nuts (41), screws (42), and cranking relay (43).
o.
Remove nuts (6, FIGURE 4-5), bolts (7), and output box panels from generator set.
p.
Remove bolts (45), nuts (44), and output box side panels (46) and (47) from output box bottom panel (51).
q.
Remove grommets (48), (49), and (50) from output box panels (3) and (51).
r.
If necessary, remove door seal (52) and EMI seal (53) from output box top panel (3).
4-14.3
Repair.
WARNING
Wear protective mask and gloves when sanding CARC painted surfaces. CARC paint dust
Is a health hazard and could cause personal Injury If warning Is not followed.
a.
Repair all dents and cracks, and remove all loose paint.
b.
Remove light corrosion with fine grit abrasive paper (Item 16, Appendix C).
c.
Replace damaged seals and grommets.
d.
Repaint surfaces in accordance with TM 43-0139. (F) Refer to applicable directives.
4-1 4.4. Installation.
a.
Install grommets (48, 49, and 50, FIGURE 4-5) in output box panels (3) and (51).
b.
Install output box side panels (46) and (47) on output box bottom panel (51) with bolts (45) and nuts (44).
c.
Install output box panels in generator set with bolts (7) and nuts (6).
d.
Install cranking relay (43) with screws (42) and nuts (41).
e.
Install AC circuit interrupter relay (40) with screws (39) and nuts (38).
f.
Install current transformer, paragraph 4-11.3.
g.
Install power potential transformer, paragraph 4-13.4.
h.
Install droop current transformer, paragraph 4-12.3.
Change 2 4-21
