ARMY TM 9-6115-645-24
AIR FORCE TO 35C2-3-444-12
MARINE CORPS TM 09244A/09245A-24/2
i.
Install loop damps securing output box harness to engine as noted during removal. Close engine access
doors.
j.
Install output box top panel (3) with bolts (2) and nuts (1).
k
Install top housing section, paragraph 2-16.4.
I.
Install air cleaner assembly, paragraph 2-73.3.
m.
Install rear housing panel, paragraph 2-18.4.
n.
Install control box assembly, paragraph 2-19.4.
o.
Install output box access door, paragraph 2-14.4.
p.
Connect negative battery cable and dose battery access door.
4-9
VOLTAGE RECONNECTION TERMINAL BOARD.
4-9.1
Removal.
a.
Shut down generator set.
b.
Open battery access door and disconnect negative battery cable.
c.
Open output box access door and load terminal board access door.
d.
Remove nuts (8, FIGURE 4-5), washers (9), and cover (10) from voltage reconnection board (18).
e.
Unscrew standoffs (11) and remove washers (12), bolts (13), washers (14), and mounts (15).
f.
Remove nuts (16), tag and disconnect electrical cables (17) and main generator cables from voltage
reconnection board (18).
g.
Remove voltage reconnection board (18) and moveable terminal board (20) from generator set as assembly.
h.
Tag position of capacitors (22) on voltage reconnection board (18).
i.
Remove nuts (19), movable terminal board (20), studs (21), and capacitors (22) from voltage reconnection
board (18).
4-9.2
Installation.
a.
Insert studs (21, FIGURE 4-5) in voltage reconnection board (18). Position capacitors (22) as tagged, align
moveable terminal board (20) with voltage reconnection board (18) and install nuts (19). Remove tags.
b.
Position voltage reconnection board (18) and moveable terminal board (20) in generator set.
c.
Connect electrical cables (17) and main generator cables to voltage reconnection board (18) with nuts (16)
and remove tags.
d.
Secure voltage reconnection board (18) to generator set with bolts (13), washers (14), mounts (15), washers
(12), and standoffs (11).
e.
Install cover (10) with washers (9) and nuts (8).
f.
Close output box and load terminal board access doors.
g.
Connect negative battery cable and close battery access door.
4-10
OUTPUT BOX HARNESS.
4-10.1
Inspection.
a.
Remove output box harness, paragraph 4-10.2.
b.
Inspect wiring harness for burned, bent, corroded, and broken terminals.
c.
Inspect connectors for cracks, corrosion, stripped threads, bent or broken pins, and obvious damage.
d.
Inspect wire insulation for bums, deterioration, and chafing.
e.
Install output box harness, paragraph 4-10.5.
4-10.2
Removal.
a.
Shut down generator set.
4-16 Change 2
