ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
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Install rear housing panel (8, FIGURE 3-7) on generator set with bolts (1) and (4), washers (3) and (5), Iockwash-
ers (2) and (6), and nuts (7).
With aid of an assistant, position radiator assembly (27, FIGURE 3-6) and shims (28) in generator set, and secure
with nuts (25) and washers (26).
Connect hose (21) to water pump and tighten clamp (20).
Connect hose (19) at thermostat housing and tighten clamp (18).
am. Connect hose (23) at radiator drain valve (24) and install clamp (22).
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3.7.3
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Install fan (17) on water pump with bolts (16). Torque bolts(16) to 24 ft-lbs (33 Nm).
Install shroud halves (15) on radiator assembly (27) with bolts(10)and(12), washers(11) and (14), Iockwashers
(9) and (13), and nuts (8).
Install support rods (7) to radiator assembly (27) and front engine lifting bracket with bolts (3) and (5), washers
(4), Iockwashers (2) and (6), and nuts (1).
Install fan guards and mounting brackets, paragraph 2.77.3.
Using lifting device, position top housing assembly (11, FIGURE 3-5) on generator set.
Secure top housing assembly (11) to output box angle with bolt (10) and assembled nut (9).
Secure top housing assembly (11) to rear side panels with bolts (8) and assembled nuts (7).
Secure top housing assembly (11) to front housing with bolts (5), washers (6), Iockwashers (4), and nuts (3).
Connect exhaust pipe to exhaust manifold adapter (2) and install clamp (1).
Install overflow bottle assembly (6, FIGURE 3-4) on left side of engine with bolts (3), Iockwashers (5), and nuts
(4).
Connect hose (2) on overflow bottle assembly (6) and install clamp (l).
Position filler hose and panel assembly (5, FIGURE 3-3) in generator set, connect to radiator (2) and tighten clamp
(1).
Connect overflow hose (4) to filler hose and panel assembly (5) and tighten clamp (3).
Install new ties (6) on radiator supports (7) to secure overflow hose (4).
Install top housing panel (7, FIGURE 3-2) with bolts (1) and (4), Iockwashers (2) and (5), and washers (3) and
( 6 ) .
Service coolant system, paragraph b.
Service lubrication system, paragraph d.
Install control box assembly, paragraph 2.19.4.
Connect negative battery cable and close battery access door.
Close all access doors.
Start generator set, check for leaks and proper operation.
Shut down generator set and service fluid levels as necessary.
Replacement.
Remove old engine assembly from generator set, paragraph 3.7.1.
Remove the following components that come with new engine and return with old engine:
(1) Fan belt.
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