ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
au. Remove bolts (5), washers (7), and Iockwashers (6) securing load output terminal board assembly (8) to supports
(9) and (10). Pull load output terminal board assembly out through access door.
av. Remove assembled nuts (11), bolts (12), and support (10) from right side panel.
aw. Loosen nuts (23 and 27, FIGURE 3-1), turn bolts (25) to contact skid base and tighten nuts (23) and (27).
ax.
ay.
az.
ba.
bb.
bc.
bd.
be.
bf.
bg.
bh.
bi.
3.7.2
a.
b.
c.
d.
e.
Remove screws (38), washers (37), and screen/over (39) from generator case.
Scribe mark on generator drive disc and engine flywheel for alignment of bolts during installation.
Remove bolts (40) and Iockwashers (41) securing generator drive disc to engine flywheel.
W A R N I NG
Rated capacity of overhead hoist should be at least 1,500 Ibs (680 kg).
Using a hoist with less capacity could result in equipment damage, per-
sonal injury, or death.
Attach lifting harness to engine and overhead hoist. Take up slack.
Remove bolts (42) and Iockwashers (43) securing generator to flywheel housing.
Remove nuts (1), washers (2), snubbing washers (3), and bolts (4) securing support bracket (5) to skid base.
W A R N I N G
Keep hands and feet from underside of engine while using lifting device
to remove the engine from the generator. Failure to observe this warn-
ing could result in serious personal injury and/or death.
With aid of an assistant, slowly lift engine assembly from skid base, ensuring that engine flywheel housing sepa-
rates smoothly from generator without binding. Remove engine from generator set housing and place on engine
stand.
Remove nuts (11), Iockwashers (12), bolts (13), and shock mounts (14) from skid base.
Remove nuts (16), washers (17), bolts (18), and support frame (5) from engine.
Remove bolts (19), Iockwashers (20), washers (21), and rear support brackets (22) from engine block.
Remove bolts (30), Iockwashers (31), washers (32), nuts (33), and front engine lifting bracket (34) from engine
assembly.
Remove bolts (35) and rear engine lifting bracket (36) from engine assembly.
Installation.
Install rear engine lifting bracket (36, FIGURE 3-1) on engine assembly with bolts (35).
Install front engine lifting bracket (34) on engine assembly with bolts (30), Iockwashers (31), washers (32), and
nuts (33).
Install rear support brackets (22) on engine block with bolts (19), Iockwashers (20), and washers (21).
Install shock mounts (14) on skid base with bolts (1 3), Iockwashers (1 2), and nuts (11).
Install support frame (5) on engine with bolts (1 8), washers (1 7), and nuts (16). Torque nuts (16) to 31 ft-lbs (42
Nm).
W A R N I NG
Rated capacity of overhead hoist should be at least 1,500 Ibs (680 kg).
Using a hoist with less capacity could result in equipment damage, per-
sonal injury, or death.
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