ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
Section XIV. MAINTENANCE OF OUTPUT BOX ASSEMBLY
2.94. VOLTAGE RECONNECTION TERMINAL BOARD.
2.94.1. Inspection.
a. Shut down generator set.
b. Open output box access door.
c. Inspect protective cover (3, FIGURE 2-29) and moveable terminal board (5) for cracks, breaks, corrosion, and
other damage.
d. Replace damaged parts.
e. Close output box access door.
2.94.2. Removal.
a. Shut down generator set.
b. Open battery access door and disconnect negative battery cable.
c. Open output box access door.
d. Remove nuts (1, FIGURE 2-29), washers (2), and protective cover (3) from voltage reconnection terminal board
assembly.
e. Remove nuts (4) and moveable terminal board (5) from voltage reconnection terminal board assembly.
2.94.3. Installation.
a. Install rnoveable terminal board (5, FIGURE 2-29) on voltage reconnection terminal board assembly with nuts (4).
b. Install protective cover (3) on voltage reconnection terminal board assembly with washers (2) and nuts (1).
c. Close output box access door.
d. Connect negative battery cable and close battery access door.
2.95. OUTPUT BOX HARNESS.
2.95.1. Inspection.
a. Shut down generator set.
b. Inspect wiring harness (6, FIGURE 2-29) for burned, bent, corroded, and broken terminals.
c. Inspect connectors for cracks, corrosion, stripped threads, bent or broken pins, and obvious damage.
d. Inspect wire insulation for bums, deterioration, and chafing.
2.95.2. Testing.
a. Shut down generator set.
b. Open battery access door and disconnect negative battery cable.
c. Open output box and engine access doors.
d. Set multimeter for ohms, and test individual wires for continuity. Refer to Wiring Diagram FO-2 for wire identification.
e. Close output box and engine access doors.
f. Connect negative battery cable and close battery access door.
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