ARMY TM 9-6115-641-24
AIR FORCE TO 35C2-3-456-12
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2-42
Remove radiator, paragraph 2-70-1.
Remove bolts (26, Figure 28), nuts (27), lockwashers (28), washers (29), front lifting ring brackets (30), and
lifting rings (31) from generator set.
Remove screws (18, Figure 2-21), nuts (19), and float switch module (20).
Remove bolts (32, Figure 2-8), Iockwashers (33), washers (34), and filler neck panel (35) from air deflector
(62).
Remove bolts (36) and fuel tank holddown brackets (37).
Remove bolts (39), nuts (40), and channel (41) from front housing (56) and air deflector (62).
Disconnect and cap fuel supply and fuel return lines at fuel tank fittings (16 and 34, Figure 2-21).
Remove bolts (42, Figure 2-8), Iockwashers (43), washers (44), and bracket assembly (45) from air deflector
(62).
Remove bolt (46), nuts (47), and holddown plate (48) from bracket (45).
Tag and disconnect electrical leads at fuel level sender (4, Figure 2-21) and fuel float module (20).
Remove door sills, paragraph 2-19-5.
Remove bolts (49, Figure 2-8), nuts (50), and door stops (51) from front housing (56).
Remove bolts (52), Iockwashers (53), and washers (54), nuts (55) and front housing (56) with air deflector (62)
from generator set.
Remove bolts (57) and nuts (58) from air deflector (62) and housing (56).
Remove bolt (59), Iockwasher (60), washer (61), and air deflector (62).
If necessary, drill out rivets (63), and remove identification plate (64), set rating plate (65), and external fuel
supply plate (66).
Inspection.
Shut down generator set.
Inspect ail front housing parts for dents, cracks, loose paint, and corrosion.
Check for missing or damaged cage nuts (67, Figure 2-8) and (68).
Inspect door seals (69) for looseness or damage.
Inspect cotton webbing (38) for looseness or damage.
Repair.
Wear a protective mask and gloves when sanding CARC painted surfaces. CARC
paint dust is a health hazard and could cause personal injury if warning is not
followed.
Repair all dents and cracks, and remove all loose paint.
Remove light corrosion with fine grit abrasive paper (Item 15, Appendix C).
Repaint surface in accordance with TM 430139. (F) Refer to applicable directives.
Replace all missing or damaged cage nuts (67, Figure 2-8) and (68).
Replace damaged door seals (69).