ARMY TM 9-6115-641-24
AIR FORCE TO 35C2-3-456-12
4-3-1. Removal. - Continued.
1.
Tag and disconnect electrical lead from terminal LO of voltage reconnection switch (14).
m. Tag and disconnect ground wire 100E from terminal GND of load output terminal board (13, Figure 2–26).
n.
Remove fuel filter/water separator, paragraph 2-86-2.
0. Tag and disconnect main generator leads from terminal board (16, Figure 4–11).
p.
Remove bolts (1) and (3), nuts (2) and (6), washer (4), spacer (5), and output box assembly from generator
set. The assembly includes the output box tray (11), and side panels (9) and (10).
q.
Remove bolts (7), nuts (8), and side panels (9) and (10) from output box tray.
4-3-2. Installation.
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m
n.
o.
p.
Install side panels (9 and 10, Figure 4–11) on output box tray (11) with bolts (7) and nuts (8).
Install output box assembly on generator set with bolts (1) and (3), washer (4), spacer (5), and nuts (2) and
(6).
Connect main generator electrical leads to terminal board (16) as tagged and remove tags.
Connect electrical leads as tagged to terminals A2, B2, and C2 of AC circuit interrupter relay (4, Figure 2-16)
and remove tags.
Connect electrical lead to terminal LO of voltage reconnection switch (14) and remove tag.
Connect output/engine harness wire 10OE to terminal GND of load output terminal board (13, Figure 2–26) and
remove tag.
On left side of engine, connect electrical leads as tagged to DEAD CRANK switch (22, Figure 2–25), oil pres-
sure sender (2), low oil pressure switch (1), coolant temperature sender (4), fuel solenoid (17), coolant high
temperature switch (5), and fuel transfer pump (6, Figure 2–22). Remove tags.
Install clamps (15 and 23, Figure 2-25), bolt (12), and nut (14).
Route electrical leads through front air deflector panel (62, Figure 2–8) and connect electrical leads as tagged
to auxiliary fuel pump (54, Figure 2–21), fuel level sender (4), and fuel float module (20). Remove tags.
Install left fan guard, paragraph 2-70–5.
On right side of engine, connect electrical leads as tagged to magnetic pickup (7, Figure 2–25), battery charging
alternator (9, Figure 2–5), starter solenoid, starter motor, and engine heater plugs, refer to TM
9–281 5–252–24. Remove tags.
Install front housing panel, paragraph 2–18–4.
Install fuel filter/water separator assembly, paragraph 2–86-4.
Install air cleaner assembly with clamps (6, Figure 2-19) and clamp (2).
Install control box assembly, paragraph 2–21–4.
Connect negative battery cable and close all access doors.
4-11
