ARMY TM 9-6115-641-24
AIR FORCE TO 35C2-3-456-12
b. Install current transformer (20) with screws (17), washers (18), and nuts (19).
c. Install terminal board (16) with screws (15).
When installing assembly, use extreme care not to drop attaching hardware down
onto generator unit. Serious damage to equipment could result.
d.
Install terminal board (14) with screws (12) and nuts (13).
e.
Connect main generator leads to rear side of terminal board (16) as tagged and remove tags.
f.
Connect electrical leads as tagged to pre–heat relay (8, Figure 2–16), cranking relay (6), voltage reconnection
switch (14), and AC circuit interrupter relay (4). Remove tags.
g.
Connect wire 100E to GND terminal of load output terminal board (13, Figure 2–26) and remove tag.
h. On left side of engine, connect electrical leads as tagged to DEAD CRANK switch (22, Figure 2–25), oil pres-
sure sender (2), low oil pressure switch (1), coolant temperature sender (4), fuel solenoid (17), coolant high
temperature switch (5), and fuel transfer pump (6, Figure 2–22). Remove tags.
i.
Route electrical leads through front air deflector panel (62, Figure 2-8) and connect electrical leads as tagged
to auxiliary fuel pump (54, Figure 2–21), fuel level sender (4), and fuel float module (20). Remove tags.
j.
Install clamps (15 and 23, Figure 2-25), bolt (12), and nut (14).
k. Install left fan guard, paragraph 2–70–5.
l.
On right side of engine, connect electrical leads as tagged to magnetic pickup (7, Figure 2–25), battery charging
alternator (9, Figure 2–5), starter solenoid, starter motor, and engine heater plugs, refer to TM
9-2815–252-24. Remove tags.
m.
Install front housing panel, paragraph 2-1 8–4.
n.
Install control box assembly, paragraph 2–21–4.
o. Connect negative battery cable and close all access doors.
4-5.
CURRENT TRANSFORMER.
NOTE
Current transformer is a component of output box/engine harness assembly, but can be
removed and tested separately as follows.
4-5-1. Removal.
a.
Shut down generator set.
b. Open left side engine access door and disconnect negative battery cable.
c.
Remove control box assembly, paragraph 2-21–2.
d.
Tag and disconnect current transformer (20, Figure 4–11) electrical leads form secondary terminals.
e. Tag and disconnect main power cables from front side of terminal board (16).
CAUTION
When removing current transformer, use extreme care not to drop attaching hard-
ware onto generator unit. Serious damage to equipment could result.
NOTE
Tag, count, and note number of wraps and location of main power cables on current
transformer.
f.
Unwrap main power cables from current transformer (20).
g.
Remove screws (17), washers (18), nuts (19), and current transformer (20).
4-14
C A U T I O N
