Chapter 4. UNIT MAINTENANCE - TB-9-6115-644-130029

Section II. MAINTENANCE PROCEDURES - TB-9-6115-644-130028

Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT - TB-9-6115-644-130030

TB-9-6115-644-13 Winterization Kit Installed On Generator Set Skid Mounted Tactical Quiet 30kw 50/60 and 400 Hz MEP-805A (60Hz) MEP-815A (400Hz) Manual
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TB 9-6115-644-13

CHAPTER 4

UNIT MAINTENANCE

Subject

Index

Page

Section I

Repair Parts; Special Tools; Test, Measurement, and Diagnostic Equipment

(TMDE); and Support Equipment ............................................................................................................................

4-2

4-1

Common Tools and Equipment ....................................................................................................................

4-2

Special Tools, TMDE, and Support Equipment............................................................................................

4-2

4-3

Repair Parts...................................................................................................................................................

4-2

Section II

Service Upon Receipt ................................................................................................................................... 4-3

4-4

Service Upon Receipt of Materiel................................................................................................................. 4-3

4-5

Removal Instructions .................................................................................................................................... 4-3

Section III

Unit Lubrication ........................................................................................................................................... 4-4

4-6

Lubrication (not applicable to modification kits).......................................................................................... 4-4

Section IV

Unit Preventive Maintenance Checks and Services (PMCS)........................................................................ 4-5

4-7

General.......................................................................................................................................................... 4-5

Section V

Troubleshooting ............................................................................................................................................ 4-8

4-8

General.......................................................................................................................................................... 4-8

Section VI

Unit Maintenance Procedures .......................................................................................................................

4-18

4-9

Control Unit Maintenance.............................................................................................................................

4-18

4-10

Heater Assembly Maintenance .....................................................................................................................

4-20

4-11

Fuel Pump Maintenance ...............................................................................................................................

4-22

4-12

Heater Attachment Maintenance...................................................................................................................

4-24

4-13

Plate, Operation and Heater Switch Maintenance.........................................................................................

4-26

4-14

Coolant Hose Maintenance ...........................................................................................................................

4-28

4-15

Air Inlet and Exhaust Hose Maintenance......................................................................................................

4-30

4-16

Wiring Harness Maintenance........................................................................................................................

4-32

4-17

Igniter/Glow Plug and Resistor Maintenance ...............................................................................................

4-34

4-18

Fuel Line Maintenance .................................................................................................................................

4-36

4-19

Function Codes Plate Maintenance...............................................................................................................

4-38

4-20

Coolant Pump Maintenance..........................................................................................................................

4-40

4-21

Breather Tube Heater Assembly ...................................................................................................................

4-42

4-22

Rope Heater ..................................................................................................................................................

4-44

4-23

Thermostat Assembly ...................................................................................................................................

4-45

Section VII

Removal Instructions .................................................................................................................................... 4-46

4-22

Instructions to Unit Maintenance for Removal of Winterization Kit on the

30kW Tactical Quiet Generator Set.............................................................................................................. 4-46

4-1

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