TM 9-6115-730-24
0068
INSTALLATION
1. Install foam (Figure 1, Sheet 2, Item 41) and radiator air block plate (Figure 1, Sheet 2, Item 40) on upper
right side of radiator (Figure 1, Sheet 1, Item 6), and secure with four washers (Figure 1, Sheet 2, Item 39),
lockwashers (Figure 1, Sheet 2, Item 38), and screws (Figure 1, Sheet 2, Item 37). Repeat for left side of
radiator (Figure 1, Sheet 1, Item 6).
WARNING
Radiator weighs more than 140 pounds (64 kg) and requires a two-person lift. Lifting radiator can
cause back strain. Ensure proper lifting techniques are used when lifting radiator. Failure to
comply can cause injury to personnel.
NOTE
Apply sealing compound to all male pipe threads before connecting.
2. Install radiator (Figure 1, Sheet 1, Item 6) through left front door assembly (latch) and install two washers
(Figure 1, Sheet 2, Item 36), lockwashers (Figure 1, Sheet 2, Item 35) and screws (Figure 1, Sheet 2, Item 34)
under radiator.
3. Install two upper radiator mounting tie rods (Figure 1, Sheet 2, Item 32) and to upper radiator support mounting
bracket (Figure 1, Sheet 2, Item 33) and secure with two screws (Figure 1, Sheet 2, Item 29), lockwashers
(Figure 1, Sheet 2, Item 30), and nuts (Figure 1, Sheet 2, Item 31).
4. Install two screws (Figure 1, Sheet 2, Item 26), lockwashers (Figure 1, Sheet 2, Item 27), and washers
(Figure 1, Sheet 2, Item 28).
5. Install elbow (Figure 1, Sheet 2, Item 25), upper radiator hose (Figure 1, Sheet 2, Item 24), two hose clamps
(Figure 1, Sheet 2, Item 23), coolant hose (Figure 1, Sheet 2, Item 22), and two hose clamps (Figure 1,
Sheet 2, Item 21).
6. At left side of engine, install manifold in tube (Figure 1, Sheet 2, Item 20), two bellows (Figure 1, Sheet 2,
Item 19) and eight hose clamps (Figure 1, Sheet 2, Item 18).
7. At lower right side of radiator (Figure 1, Sheet 1, Item 6), install 90 degree elbow (Figure 1, Sheet 1, Item 17),
nipple (Figure 1, Sheet 1, Item 16), drain valve (Figure 1, Sheet 1, Item 2), 90 degree elbow (Figure 1, Sheet 1,
Item 15), and female connector (Figure 1, Sheet 1, Item 14).
8. Connect coolant hose (Figure 1, Sheet 1, Item 13) to female connector (Figure 1, Sheet 1, Item 14) and install
hose clamp (Figure 1, Sheet 1, Item 12).
9. Install lower radiator hose (Figure 1, Sheet 1, Item 11) and two hose clamps (Figure 1, Sheet 1, Item 10).
10. On right side of engine, install manifold out tube (Figure 1, Sheet 1, Item 9), two bellows (Figure 1, Sheet 1,
Item 8), and eight hose clamps (Figure 1, Sheet 1, Item 7).
11. Install barbed fitting (Figure 1, Sheet 1, Item 5) on radiator (Figure 1, Sheet 1, Item 6), connect hose
(Figure 1, Sheet 1, Item 4), and install hose clamp (Figure 1, Sheet 1, Item 3).
12. Install document box above right front door assembly (latch).
0068-6
