TM 9-6115-729-24
0072
REMOVAL
1. Ensure generator set is fully stopped, ENGINE CONTROL switch is OFF/RESET, Battery Disconnect Switch is
OFF, and DEAD CRANK SWITCH is OFF before proceeding.
2. Open right front door.
3. Note routing of alternator belt (Figure 1, Item 1). Place wrench on tensioner pulley (Figure 1, Item 2) and use to
rotate tensioner pulley clockwise (CW) sufficiently to relieve tension on alternator belt (Figure 1, Item 1) and
slip belt off alternator pulley (Figure 1, Item 3). Allow tensioner pulley (Figure 1, Item 2) to rotate slowly back
into place.
4. Tag and disconnect wiring from alternator (Figure 1, Item 4).
WARNING
Support alternator when removing attaching hardware or alternator may fall. Failure to comply
can cause injury to personnel and equipment damage.
5. Remove nut (Figure 1, Item 5), two washers (Figure 1, Item 6), bolt (Figure 1, Item 7), nut (Figure 1, Item 8),
two washers (Figure 1, Item 9), bolt (Figure 1, Item 10), and alternator (Figure 1, Item 4).
END OF TASK
INSTALLATION
WARNING
Support alternator when removing attaching hardware or alternator may fall. Failure to comply
can cause injury to personnel and equipment damage.
1. Install alternator (Figure 1, Item 4) and secure with bolt (Figure 1, Item 10), two washers (Figure 1, Item 9),
nut (Figure 1, Item 8), bolt (Figure 1, Item 7), two washers (Figure 1, Item 6), and nut (Figure 1, Item 5).
Tighten nuts.
2. Connect wiring to alternator (Figure 1, Item 4).
3. Place wrench on tensioner pulley (Figure 1, Item 2) and use to rotate tensioner pulley clockwise (CW)
sufficiently to allow alternator belt (Figure 1, Item 1) to be slipped on alternator pulley (Figure 1, Item 3). Allow
tensioner pulley (Figure 1, Item 2) to rotate slowly back into place.
4. Check alternator belt (Figure 1, Item 1) for correct routing and to be sure the belt is firmly seated in all pulley
grooves.
5. Install upper and lower right side fan guards (WP 0065).
6. Install manifold out tube (WP 0066).
7. Close right front door.
0072-2
