TM 9-6115-729-24
0029
REMOVAL
1. On EMCP, set ENGINE CONTROL switch to OFF/RESET; set Battery Disconnect Switch to OFF; set DEAD
CRANK SWITCH to OFF.
2. Remove 43 screws (Figure 1, Sheet 1, Item 1), lockwashers (Figure 1, Sheet 1, Item 2), and washers (Figure
1, Sheet 1, Item 3) from roof section (Figure 1, Sheet 1, Item 4).
3
Loosen clamp (Figure 1, Sheet 1, Item 5) connecting coolant filler hose (Figure 1, Item, 6) to bottom of coolant
filler neck (Figure 1, Sheet 1, Item 7) and disconnect hose.
4. Remove clamp (Figure 1, Sheet 1, Item 8) from overflow hose (Figure 1, Sheet 1, Item 9) at coolant filler neck
(Figure 1, Sheet 1, Item 7) and pull hose back through hole in front roof section (Figure 1, Sheet 1, Item 4).
5. Remove exhaust clamp (Figure 1, Sheet 1, Item 10) by removing two screws (Figure 1, Sheet 1, Item 11) and
lockwashers (Figure 1, Sheet 1, Item 12) (access through access hole).
WARNING
Front roof section weighs more than 37 pounds (17 kg) and requires a two-person lift. Lifting front
roof section can cause back strain. Ensure proper lifting techniques are used when lifting front
roof section. Failure to comply can cause injury to personnel.
NOTE
Sufficient force is required for removal. Use slide and lift motion to release front roof housing
section.
6. Using two persons, slide front roof section housing assembly (Figure 1, Sheet 1, Item 4) toward front of
generator set in order to separate exhaust clamp (Figure 1, Sheet 1, Item 10) from muffler. Lift and remove
front roof section housing assembly.
END OF TASK
DISASSEMBLY
1. If necessary, remove 97 clips (Figure 1, Sheet 2, Item 13), 64 push-on nuts (Figure 1, Sheet 2, Item 14), and
remove twelve foam damping sections as required.
2. Remove eight screws (Figure 1, Sheet 2, Item 15), lockwashers (Figure 1, Sheet 2, Item 16) and washers
(Figure 1, Sheet 2, Item 17) and remove exhaust cover (Figure 1, Sheet 2, Item 18) from front roof section
(Figure 1, Sheet 2, Item 4).
3. Remove four screws (Figure 1, Sheet 2, Item 19), lockwashers (Figure 1, Sheet 2, Item 20) and remove
exhaust out tube assembly (Figure 1, Sheet 2, Item 21).
4. Remove four screws (Figure 1, Sheet 2, Item 22), nuts (Figure 1, Sheet 2, Item 23) and coolant filler neck
(Figure 1, Sheet 2, Item 7).
0029-2
