ARMY TM 9-6115-672-14
AIR FORCE TO 35C2-3-444-32
MARINE CORPS TM 09244A/09245A-14
5-33
b. Inspection.
(1)
Remove output box wiring harness, step a above.
(2)
Inspect wiring harness for burned, bent, corroded, and broken terminals.
(3)
Inspect connectors for cracks, corrosion, stripped threads, bent or broken pins, and other
obvious damage.
(4)
Inspect wire insulation for burns, deterioration, and chafing.
(5)
Install output box wiring harness, 5.8.3.e.
c. Testing.
Set multimeter for ohms. Check individual wires, connectors, and terminal boards for continuity. Refer to
Wiring Diagram FO-3, for wire identification.
d. Repair.
(1)
Replace damaged cable assemblies, terminals, connectors, sockets, and terminal boards.
(2)
Replace wires with damaged insulation and those that do not indicate continuity.
e. Installation.
(1)
Position wiring harness (31, Figure 5-3) in output box and generator set.
(2)
Install loops clamps (3), screws (2), and locknuts (1) on wiring harness (31) and side panel (32).
(3)
Install terminal boards (30 and 29), screws (28), and locknuts (27) on side panel (32).
(4)
Connect electrical leads from droop current transformer (33) to terminal board (29). Remove
tags.
(5)
Connect electrical leads to AC circuit interrupter (35), current transformer (34), cranking relay
(37), power potential transformer (38), and voltage reconnection board (22). Remove tags.
(6)
Install cover (9), washers (8), and screws (7) on AC circuit interrupter (35).
(7)
On right side of engine, connect electrical leads from battery charging alternator, starter,
crankcase breather assembly heater wires, slave and battery cables and ether solenoid valve.
Refer to paragraph 4.11.9 and TM 9-2815-260-24. Remove tags.
(8)
Connect electrical leads to fuel injection pump (refer to TM 9-2815-260-24), electric actuator
(refer to paragraph 5.10.1), DEAD CRANK switch (refer to paragraph 4.13.4), oil pressure
sender (refer to paragraph 4.13.1), coolant temperature sender (refer to paragraph 4.13.2),
auxiliary fuel pump (refer to paragraph 4.11.2), fuel pickup (refer to paragraph 4.11.6), fuel
level sender (refer to paragraph 4.11.5), and magnetic pickup (refer to paragraph 4.13.3).
Remove tags.
(9)
Install output box top panel, paragraph 5.8.1.
(10) Install DCS control box assembly, paragraph 4.8.1.
(11) Close output box and engine compartment access doors.
