ARMY TM 9-6115-672-14
AIR FORCE TO 35C2-3-444-32
MARINE CORPS TM 09244A/09245A-14
5-32
(12) Position voltage reconnection board (22) and moveable terminal board (24) on rear panel (36).
(13) Install capacitors (21), electrical cables, main generator cables, and locknuts (20) on voltage
reconnection board (22). Remove tags.
(14) Secure voltage reconnection board (22) to rear panel (36) with mounts (19), washers (18), bolts
(17), washers (16), and standoffs (15).
(15) Install protective cover (14), washers (13), and locknuts (12) on standoffs (15).
(16) Close output box and load terminal board access doors.
(17) Connect negative battery cable to battery, and close BATTERY ACCESS door.
5.8.3
Output Box Wiring Harness.
a. Removal.
(1)
Shut down generator set, paragraph 2.11.2.
(2)
Open BATTERY ACCESS door (Figure 1-2), and disconnect negative battery cable.
(3)
Remove DCS control box assembly, paragraph 4.8.1.
(4)
Remove output box top panel, paragraph 5.8.1.
(5)
Open left side engine compartment access doors (Figure 1-3).
(6)
Tag and disconnect crankcase breather assembly heater wires and slave and battery cables.
(7)
Tag and disconnect electrical leads from fuel injection pump (refer to TM 9-2815-260-24),
electric actuator (refer to paragraph 5.10.1), DEAD CRANK switch (refer to paragraph 4.13.4),
oil pressure sender (refer to paragraph 4.13.1), coolant temperature sender (refer to paragraph
4.13.2), auxiliary fuel pump (refer to paragraph 4.11.2), fuel pickup (refer to paragraph 4.11.6),
fuel level sender (refer to paragraph 4.11.5), and magnetic pickup (refer to paragraph 4.13.3).
(8)
Open right side engine compartment access doors (Figure 1-2).
(9)
Tag and disconnect electrical leads from battery charging alternator, starter, and ether solenoid
valve. Refer to paragraph 4.11.9 and TM 9-2815-260-24.
(10) Open output box access door (Figure 1-2).
(11) Remove screws (7, Figure 5-3), washers (8), and cover (9) from AC circuit interrupter (35).
(12) Tag and disconnect electrical leads from cranking relay (37), current transformer (34), AC
circuit interrupter (35), potential power transformer (38), and voltage reconnection board (22).
(13) Tag and disconnect electrical leads for droop current transformer (33) from terminal board (29).
(14) Remove locknuts (27), screws (28), and terminal boards (29 and 30) from side panel (32).
(15) Remove locknuts (1), screws (2), and loop clamps (3) from side panel (32) and wiring harness
(31).
(16) Remove wiring harness (31) from output box and generator set.
