ARMY TM 9-6115-672-14
AIR FORCE TO 35C2-3-444-32
MARINE CORPS TM 09244A/09245A-14
4-194
c. Repair.
Repair load output terminal board assembly by replacing damaged or defective wires, load terminals, EMI
filters, and varistors.
d. Installation.
(1)
Install bracket (40, Figure 4-29), insulated wrench (39), cord (38), bolts (37), and locknuts (36) on
terminal board support (34).
(2)
Install terminal board supports (34 and 35), bolts (33), and locknuts (32) on generator set.
NOTE
Position EMI filters to align with mounting holes for load terminals L1, L2, and L3
respectively.
(3)
Install ground plane bar (31), EMI filters (30), varistors (29), bolts (28), and locknuts (27) on load
output terminal board (11).
(4)
Connect varistor leads (10) to varistors (29).
(5)
Install terminal stud (26), EMI filter (25), ground bus bar (24), washer (23), and locknut (22).
(6)
Install terminal stud (21), ground strap (20), lockwasher (19), and locknut (18) on load output
terminal board (11). Do not tighten locknut.
(7)
Install bus bar (17), washers (16), and locknuts (15) on terminal studs (21 and 26).
(8)
Install load terminals (14), brass washers (13), and jamnuts (12) on load output terminal board (11).
(9)
Position load output terminal board (11) in generator set.
(10) Install varistor leads (10), electrical leads (9), brass washers (8), and locknuts (7) on load terminals
(14). Remove tags.
(11) Secure load output terminal board (11) to terminal board supports (34 and 35) with washers (6),
lockwashers (5), and bolts (4).
(12) Apply a thin coat of antiseize compound (6, Appendix E) to skid base at ground strap mating
surface.
(13) Secure ground strap (20) to skid base with lockwashers (3), bolt (2), and locknut (1). Tighten
locknut (18).
(14) Install rear housing panel. Refer to paragraph 4.7.5.
(15) Connect load output cables L1, L2, L3, and N to load output terminal board assembly, and close
load terminal board access door.
(16) Connect negative battery cable to battery, and close BATTERY ACCESS door.
4.13
MAINTENANCE OF ENGINE ACCESSORIES.
