ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
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Remove filler hose and panel assembly (5) from generator set.
Cut wire ties (6) supporting overflow hose (4) to upper radiator supports (7).
Remove clamp (1, FIGURE 3-4) and disconnect hose (2) from overflow bottle assembly (6).
Remove bolts (3), nuts (4), Iockwashers (5), and overflow bottle assembly (6) from left side of engine.
Remove exhaust pipe clamp (1, FIGURE 3-5) at exhaust manifold adapter (2).
Remove nuts (3), Iockwashers (4), washers(6), and bolts (5) securing top housing assembly (11) to front housing.
Remove assembled nuts (7) and bolts (8) securing top housing assembly (11) to rear side panels.
Remove assembled nut (9) and bolt (10) securing top housing assembly (11) to output box angle.
Using a lifting device, remove top housing assembly (11).
Remove fan guards and mounting brackets, paragraph 2.77.2.
Remove nuts (1, FIGURE 3-6), Iockwashers (2) and (6), bolts (3) and (5), washers (4), and support rods (7) from
engine lifting bracket and radiator assembly (27).
Remove bolts (10) and (12), washers(11) and (14), Iockwashers (9) and (13), nuts (8), and shroud halves(15)
from radiator assembly (27).
Remove bolts (16) and fan (17) from water pump.
Loosen clamp (18) at thermostat housing and disconnect hose (1 9).
Loosen clamp (20) at water pump and disconnect hose (21).
Remove clamp (22) at radiator drain valve (24) and disconnect hose (23).
Remove nuts (25) and washers (26) securing radiator assembly (27). With the aid of an assistant, remove radiator
assembly (27) and shims (28).
Remove bolts (1 and 4, FIGURE 3-7), washers (3) and (5), Iockwashers (2) and (6), nuts (7), and rear housing
panel (8) from generator set.
aa. Loosen clamp (1, FIGURE 3-8) securing fuel filler panel assembly (6) to fuel tank. Cap openings.
ab. Loosen clamp (2) and disconnect hose (3) from fuel filler panel assembly (6). Cap openings.
ac. Disconnect fuel hose (4) from fuel line (5). Cap openings.
ad. Tag and disconnect auxiliary fuel pump (7) and fuel float module (8) electrical connectors.
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