ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
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3.7
ENGINE
ASSEMBLY.
3 . 7 . 1 R e m o v a l .
a.
b.
c.
Adjust nuts (23) and (27) to obtain 0.5 in. minimum clearance between ends of bolts (25) and skid base.
Install bolts (4), snubbing washers (3), washers (2), and nuts (1) to secure engine to skid base Torque bolts (4)
to 75 ft-lbs (102 Nm).
Install rear forklift guide in skid base, paragraph 4.33.3.
Connect oil drain line to oil pan, paragraph 2.109.11.
Connect coolant overflow hose to overflow bottle, paragraph 2.80.3.
Connect block coolant drain line at engine fitting, paragraph 2.80.3.
Install radiator, paragraph 2.81.4.
Connect fuel line to fuel transfer pump from fuel pickup, paragraph 2.85.2.
Connect engine excess fuel return line at tank fitting and fuel filter/water separator fuel lines at engine fittings, para-
graph 2.85.2.
Install generator set housing, paragraphs 2.16.4, 2.17.4 and 2.18.4.
Service engine lubrication system, paragraph d.
Service coolant system, paragraph b.
Connect negative battery cable. Close battery access door
Start generator set. Perform operational checks and check for leaks.
Shut down generator set.
Open battery access door and disconnect negative battery cable.
Using a suitable container, drain engine oil.
d.
e.
f .
g.
h.
Allow system to cool down. Remove radiator cap slowly to permit pres-
sure to escape. Failure to follow these instructions could result in se-
vere bums and injuries.
Using a suitable container, drain engine coolant from radiator and engine block.
Remove control box assembly, paragraph 2.19.2.
Remove bolts (1 and 4, FIGURE 3-2), lockwashers (2) and (5), washers (3) and (6), and top housing panel (7)
from generator set.
Loosen clamp (1, FIGURE 3-3) at radiator (2), and disoconnect filler hose and panel assembly (5) from radiator.
Loosen clamp (3) and disconnect overflow hose (4) from filler hose and panel assembly (5).
3-14
