ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
2.101.3. Repair.
Repair load output terminal board assembly by replacing damaged or defective wires, load terminals, EMI filters,
and varistors.
2.101.4. Installation.
a.
b.
c.
d.
e.
f.
g.
h.
i .
j.
k.
l.
m.
n.
o.
2.102.
Install load output terminal board supports (32 and 33), FIGURE 2-30) in generator set with bolts (30) and nuts
(31).
Install ground plane bar (29), bus bars (17) and (22), and ground strap (15) on terminal board (12) with studs (16),
washers (14) and (19), and nuts (13) and (18).
Position EMI filters (28) between varistors (27) and L1, L2, and L3 load terminals (23) mounting holes.
Install varistors, paragraph 2-103-3.
Position EMI filter (24) between L0 and GND terminals (23) mounting holes.
Install load terminals, paragraph 2.102.3.
Connect leads (11) to varistors (27).
Position load output terminal board assembly in generator set, and connect varistor leads (11) and main power
leads (10) to load terminals (23) with washers (9) and nuts (8). Remove tags.
Secure terminal board assembly to supports with washers (7), Iockwashers (6), and bolts (5).
Apply a thin coat of antiseize compound (Item 6, Appendix C) to skid at ground strap (15) attaching point.
Install bolt (1), flatwasher (3), Iockwasher (4), and nut (2) securing ground strap (15) to skid base.
Install bracket (38), wrench (37), and cord (36) on support (33) with bolts (35) and nuts (34).
Install generator set housing rear panel, paragraph 2.18.4.
Connect load output cables L1, L2, L3, and L0 at load output terminal board and close load terminal access door.
Connect negative battery cable. Close battery access door.
LOAD OUTPUT TERMINALS.
2.102.1. Removal.
a.
b.
c .
d.
e.
Shut down generator set.
Open battery access door and disconnect negative battery cable.
Open load terminal board access door and disconnect load cables.
Remove load output terminal board assembly from generator set, paragraph 2.101.1.
Remove nuts (20, FIGURE 2-30), copper washers (21), and load terminals (23) from terminal board assembly (12).
2.102.2. lnspection.
a.
b.
c.
d.
e.
Shut down generator set.
Open load terminal board access door.
Inspect load terminals for stripped threads or other obvious damage.
Replace damaged load terminals as necessary.
Close load terminal board access door.
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