ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
a. Repair all dents and cracks, and remove all loose paint.
b. Remove light corrosion with fine grit abrasive paper (Item 15, Appendix C).
c. Repaint surface in accordance with TM 43-0139. (F) Refer to applicable directives.
d. Replace missing or damaged cage nuts.
2.68.4. Installation.
a. Apply a light coat of sealant (Item 16, Appendix C) to flanges of air deflector (33 FIGURE 2-19).
b. Install air deflector (33) on control box side panel (30) with bolts (31) and nuts (32).
c. Install control box side panels (29 and 30, FIGURE 2-19) on generator set with bolts (16), (26), and (28) and nuts
(17) and (27). Ensure center bolt (16) and nut (17) on left side panel secures clamp (18).
d. Install control box top panel, paragraph 2.15.4.
e. Connect negative battery cable. Close battery access door.
2.69. CONTROL BOX BOTTOM.
2.69.1. Inspection.
f. Inspect control box bottom (42, FIGURE 2-19) for dents, cracks, loose paint, and corrosion.
g. Inspect for missing or damaged cage nuts (43).
2.69.2. Removal.
a. Shut down generator set.
b. Open battery access door and disconnect negative battery cable.
c. Remove control box assembly, paragraph 2.19.2.
d. Remove control panel frame, paragraph 2.67.1.
e. Remove control box side panels, paragraph 2.68.1.
f. Remove control box components, paragraphs 2.41 through 2.49, 2.51 through 2.60, 2.64, and 2.65.
g. Contact Direct Support Maintenance to remove AC voltage regulator and control box harness.
h. Remove screws (34, FIGURE 2-19) and bracket (35) from control box bottom (42).
i. Remove screws (36), nuts (37), and relay tracks (38) from control box bottom (42).
j. Remove screws (39), nuts (40), and latch plate (41) from control box bottom (42).
2.69.3 Removal.
W A R N I NG
Wear a protective mask and gloves when sanding CARC painted sur-
faces. CARC paint dust is a health hazard and could cause personal
injury if warning is not followed.
2-102
