ARMY TM 9-6115-639-13
AIR FORCE TO 35C2-3-386-51
MARINE CORPS TM 10155A-13/1
4-13. CONTROL PANEL ASSEMBLY MAINTENANCE
This task covers removal, inspection, and installation.
INITIAL SETUP
Tools:
Equipment Condition:
Tool Kit, General Mechanic’s Automotive
Generator set shut down (Para. 2-9)
(Item 2, App. B, Sect. III)
Battery cables disconnected
Cable disconnected for SLAVE RECEPTACLE
A. REMOVAL.
NOTE
It is not necessary to remove the control panel to remove control panel
components. See specific tasks to remove control panel components.
1.
Turn quarter-turn fasteners (1, Figure 4-4) to unlock and open control panel (2).
2.
Tag and disconnect electrical wiring from rear of control panel components.
3.
Release cable lanyard (3) from control panel (1) by removing attaching screw (4), washer (5), and locknut
(6).
4.
Remove control panel hinges (7) and hinge spacers (8) from control box by removing four nuts (9).
5.
Remove hinges from control panel (2) by removing two nuts (9).
B. INSPECTION.
1.
Inspect controls and indicators for corrosion and obvious damage. Inspect meters for broken glass.
2.
Inspect for evidence of electrical short, electrical burn marks, corrosion, and damage.
3.
Inspect electrical wiring for cuts, crimps, bare wire, or other damage. Ensure connectors are securely
attached. Check for bent, broken, or missing pins.
4.
Inspect control panel gaskets (7, Figure 4-4) for cuts, tears, permanent set, deterioration, or other damage.
Ensure gasket is securely attached. Replace as required.
5.
Remove and replace any component that is damaged to the extent that it will effect the safe operation of
the generator set.
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