ARMY TM 9-6115-639-13
AIR FORCE TO 35C2-3-386-51
MARINE CORPS TM 10155A-13/1
4-12. CONTROL BOX ASSEMBLY MAINTENANCE - cont.
3.
Inspect connector J7 for damaged pin receptacles. Check for corrosion. Ensure connector is securely
attached to rear of control panel.
4.
Inspect control panel gaskets for cuts, tears, deterioration, or other damage. Inspect gasket on rear of
housing where left side panel mounts. Ensure gaskets are securely attached. Replace as required.
5.
Remove and replace any component that is damaged to the extent that it will effect the safe operation of
the generator set.
C. INSTALLATION.
NOTE
Loosely install control box attaching parts. Tighten once control box is properly
aligned and all mating components are attached.
1.
Install control box (24, Figure 4-3) and shim (36) into enclosure.
2.
Install screw (33), washer (34), and locknut (35).
3.
Install four screws (29), washers (30), locknuts (31), and terminal wrench (32).
4.
Install two screws (25), lockwashers (26), and washers (27) onto bracket (28).
5.
Install two screws (22), washers (23), and locknuts (20).
6.
Install five screws (18), washers (19), and locknuts (20) into right side panel (21).
7.
Connect electrical wires to terminal boards TB4 and TB6, contactor K1, and fuse FU1 located on rear of
control box (24). Connect connector J7.
8.
Install ground fault circuit interrupter (Para. 4-31).
9.
Install convenience receptacle (Para. 4-30).
10. Install two screws (13), washers (14), locknuts (15), and spacer (16) onto left side cover support mounting
bracket (17).
11. Install left side panel (5) using eight screws (6), eight washers (7), and eight locknuts (8). Install four
screws (9), four screws (12), eight washers (10), and eight locknuts.
12. Install rear panel (1) using thirteen screws (2), washers (3), and lockwashers (4).
13. Install battery charging regulator (Para. 4-29).
4-30
