TM11-5805-667-34P
(8) Install the parts assembled in step (7) over screws
(2) Position core tube (36), coil assembly (35), spacer
(24) and loosely install nuts (7) lock washers (6) and nuts
spring (34) and end plate (33) into magnet case and
bracket assembly (40) If desired stake end plate in two
(5)
places to secure in place
(9) Adjust nuts (7) to set contact gap at 0 040 to 0 050
inch Tighten nuts (5) to retain setting
(3) If terminal posts (30) were removed assemble
posts along with spring washers (29) and terminal post
(10) Manually close contacts The air gap between
place
core (37) and plunger (14) should be 0 012 to 0 016 inch
With contacts closed to check this dimension, screw core
in until it bottoms against the plunger then back off core
(4) Install new stationary contacts (28) to relay base
approximately 2/3 turn Stake end plate in two places to
(32)
retain adjustment
(5) Assemble screws (24), lock washers (23), and nuts
(11) Install contact cover (4)
(22) to relay base
(12) Install flexible silicone-impregnated spun glass
(6) Attach relay base (32) to magnet case and bracket
tubing over the leads of resistor (53 fig 4-5) Crimp
assembly (40) using screws (19), lock washers (20), and
terminal (52) over tubing wiring on one lead and
washers (21)
soldering on the other lead to relay (54) terminal marked
with the blue bead Bend terminal to fix against relay
mounting base Cement resistor to relay case, using a
NOTE
suitable epoxy resin
Coat threads of screws (19) with red glyptal before
assembly
(13) Assemble capacitors (36, 42 45, and 98) into
loop clamps (34, 40, 43 and 96) Install heat-shrinkable
tubing over positive (+) leads Attach solderless terminals
to positive (+) leads Solder remaining lead of each
(7) Assemble plunger (14), insulator (13), movable
capacitor to associated loop clamp as described in
contact assembly (10 11, and 12) and compression
paragraph 4-22b(2)
spring (9) using retainer spring clip (8)
Section V. ELECTRICAL COMPONENT TESTS
b With a microammeter (ultra sensitive) and
4-14. Capacitors
1000-ohm resistor connected in series with the positive
a Using capacitor test set ZM-3( )/U or equivalent,
capacitor lead, apply the specified dc bias voltage and
measure the capacitance and dissipation factor of the
measure the leakage current The leakage current must be
capacitors while applying the specified ac voltage and dc
below the maximum value given within the specified
bias voltage given in table 4-1
time
CAUTION
The dc bias voltage applied during capacitor tests
should not exceed the dc voltage rating of the
To test the semiconductor devices (diodes) set up the
conditions given in tables 4-2 and 4-2.1,
capacitor, and the polarity on the capacitor must
as applicable, and check for the spec-
not be reversed
ified values.
