TM 9-6115-730-24
0100
REMOVAL
NOTE
Tag and disconnect wiring as required.
1. Remove the bolt (Figure 1, Sheet 1, Item 1) and washer (Figure 1, Sheet 1, Item 2) that holds the clamp
(Figure 1, Sheet 1, Item 3) for the harness assembly to the valve cover base (Figure 1, Sheet 1, Item 4).
2. Disconnect harness assembly connector ENG-P300 (Figure 1, Sheet 1, Item 5) and clip. Loosen clamp
(Figure 1, Sheet 1, Item 6) and disconnect the hose (Figure 1, Sheet 1, Item 7) from the side of the valve
cover base.
3. Move the clamp and harness assembly out of the way.
4. Remove four bolts (Figure 1, Sheet 2, Item 8) and washers (Figure 1, Sheet 2, Item 9), and pull breather
(Figure 1, Sheet 2, Item 10) and gasket (Figure 1, Sheet 2, Item 11) away from valve cover base (Figure 1,
Sheet 2, Item 4 ref).
5. Remove 18 bolts (Figure 1, Sheet 2, Item 12), washers (Figure 1, Sheet 2, Item 13), and three valve covers
(Figure 1, Sheet 2, Item 14) from valve cover base (Figure 1, Sheet 2, Item 4 ref).
6. Remove eight bolts (Figure 1, Sheet 2, Item 15), washers (Figure 1, Sheet 2, Item 16), isolators (Figure 1,
Sheet 2, Item 17), sleeves (Figure 1, Sheet 2, Item 18), valve cover base (Figure 1, Sheet 1, Item 4), and
gasket (Figure 1, Sheet 1, Item 19).
END OF TASK
CLEANING
1. Remove remaining gasket material from cylinder head and mating surface of valve cover base (Figure 1,
Sheet 1, Item 4).
WARNING
Cleaning solvent is flammable and toxic to eyes, skin, and respiratory tract. Skin and eye
protection are required when working in contact with cleaning solvent. Avoid repeated or
prolonged contact. Work in ventilated area only. Failure to comply can cause injury or death to
personnel.
2. Clean all parts thoroughly with cleaning solvent before installing.
END OF TASK
INSTALLATION
1. Apply bead of sealing compound to both sides of new gasket (Figure 1, Sheet 2, Item 19).
2. Install gasket (Figure 1, Sheet 2, Item 19), valve cover base (Figure 1, Sheet 2, Item 4 ref), eight sleeves
(Figure 1, Sheet 2, Item 18), isolators (Figure 1, Sheet 2, Item 17), washers (Figure 1, Sheet 2, Item 16), and
bolts (Figure 1, Sheet 2, Item 15).
0100-2
