TM 9-6115-730-24
0076
REMOVAL
1. Ensure generator set is fully stopped, ENGINE CONTROL switch is OFF/RESET, Battery Disconnect Switch
is OFF, and DEAD CRANK SWITCH is OFF before proceeding.
2. Open left rear doors.
WARNING
Starter weighs 65 pounds (29 kg) and requires a two-person lift. Ensure proper lifting techniques
are used when lifting starter. Failure to comply can cause injury to personnel.
3. Tag and disconnect wiring from ground terminal and solenoid on starter (Figure 1, Item 1) and remove cover
on starter solenoid.
4. Remove three bolts (Figure 1, Item 2) bottom bolt first, gasket (Figure 1, Item 3), and starter (Figure 1, Item 1).
END OF TASK
INSTALLATION
WARNING
Starter weighs 65 pounds (29 kg) and requires a two-person lift. Ensure proper lifting techniques
are used when lifting starter. Failure to comply can cause injury to personnel.
1. Position gasket (Figure 1, Item 3) and starter (Figure 1, Item 1) into flywheel housing, ensure starter gear teeth
mesh with flywheel gear teeth, and line up mounting holes. Install three bolts (Figure 1, Item 2). Tighten bolts.
2. Install cover on starter solenoid. Connect engine wiring harness connectors ENG-P1 and ENG-P2 to ECM
3. Clean electrical contacts if necessary. Connect wiring to starter (Figure 1, Item 1).
4. Close left rear doors.
0076-2
