TM 9-6115-729-24
0116
INSTALLATION
1. Install rear lifting bracket (Figure 1, Item 6) on cylinder head (Figure 1, Item 7) with four lockwashers
(Figure 1, Item 11) and bolts (Figure 1, Item 10).
2. Install front lifting bracket (Figure 1, Item 5) on cylinder head (Figure 1, Item 7) with four lockwashers
(Figure 1, Item 9) and bolts (Figure 1, Item 8).
3. Place gasket (Figure 1, Item 12) on engine block.
WARNING
Cylinder head weighs more than 187 pounds (85 kg) and requires an assistant and a suitable
lifting device. Ensure proper lifting techniques are used when lifting cylinder head. Failure to
comply can cause injury to personnel.
CAUTION
Cylinder head must be removed level and straight up, or damage will result.
4. With lifting device attached to front lifting bracket (Figure 1, Item 5) and rear lifting bracket (Figure 1, Item 6),
carefully position cylinder head (Figure 1, Item 7) straight over engine block and carefully lower cylinder head
onto engine block.
5. Apply engine oil to threads of fourteen bolts (Figure 1, Item 1) and six bolts (Figure 1, Item 3).
6. Install fourteen washers (Figure 1, Item 2) and bolts (Figure 1, Item 1). Install six washers (Figure 1, Item 4)
and bolts (Figure 1, Item 3).
7. Torque fourteen bolts (Figure 1, Item 1) in sequence shown to 210-232 lb-ft (285-315 Nm).
8. Loosen fourteen bolts until washers (Figure 1, Item 2) are loose.
9. Torque fourteen bolts (Figure 1, Item 1) in sequence shown to 85-107 lb-ft (115-145 Nm).
10. Re-tighten fourteen bolts (Figure 1, Item 1) in sequence shown to 85-107 lb-ft (115-145 Nm).
11. Tighten fourteen bolts (Figure 1, Item 1) in sequence shown an additional one-fourth turn.
12. Torque six bolts (Figure 1, Item 3) to 36-45 lb-ft (48-62 Nm).
13. Install unit injectors (WP 0114).
0116-4
