TM 9-6115-729-24
0097
CAUTION
When rear and right side panels and doors are removed it may be necessary to support the
electrical component mounting brackets assembly with a block of wood between generator and
bracket assembly or damage to equipment may result.
REMOVAL
1. Ensure generator set is fully stopped, ENGINE CONTROL switch is OFF/RESET, Battery Disconnect Switch is
OFF, and DEAD CRANK SWITCH is OFF before proceeding.
2. Tag and disconnect ten generator cables T1 thru T10 from reconnection board TB1 (Figure 1, Sheet 1, Item
1).
3. Tag and disconnect two generator field leads G1-F2 and G1-F1 from terminal board TB5-1 and -2 (Figure 1,
Sheet 1, Item 2 and FO-3, sheet 1).
4. Cut ty-raps as required and tag and remove generator leads from current transformers (Figure 1, Sheet 1,
Item 3).
5. Remove two screws (Figure 1, Sheet 1, Item 4), lockwashers (Figure 1, Sheet 1, Item 5), and washers (Figure
1, Sheet 1, Item 6).
6. Remove two screws (Figure 1, Sheet 1, Item 7), lockwashers (Figure 1, Sheet 1, Item 8), and washers (Figure
1, Sheet 1, Item 9).
7. Carefully remove electrical component mounting brackets assembly (Figure 1, Sheet 1, Item 10) and position
at left side of engine generator frame.
8. Lay generator cables across generator (Figure 1, Sheet 2, Item 11).
9. Remove two nuts (Figure 1, Sheet 2, Item 12), screws (Figure 1, Sheet 2, Item 13), and air exhaust screen
(Figure 1, Sheet 2, Item 14).
10. Loosen two nuts (Figure 1, Sheet 2, Item 15) and turn two jackscrews (Figure 1, Sheet 2, Item 16) clockwise
(CW) to raise engine (Figure 1, Sheet 2, Item 17) approximately inch (1.27 cm) to allow separation of
generator (Figure 1, Sheet 2, Item 11) and engine (Figure 1, Sheet 2, Item 17).
11. Remove eight screws (Figure 1, Sheet 2, Item 18) and lockwashers (Figure 1, Sheet 2, Item 19) to uncouple
the generator (Figure 1, Sheet 2, Item 11) rotor from the engine (Figure 1, Sheet 2, Item 17) flywheel.
12. Remove 12 screws (Figure 1, Sheet 2, Item 20) and lockwashers (Figure 1, Sheet 2, Item 21) to disconnect
the generator (Figure 1, Sheet 2, Item 11) from the engine (Figure 1, Sheet 2, Item 17).
0097-2
