TM 9-6115-729-24
0067
REMOVAL - Continued
WARNING
Radiator weighs 140 pounds (64 kg) and requires a two-person lift. Lifting radiator can cause
back strain. Ensure proper lifting techniques are used when lifting radiator. Failure to comply can
cause injury to personnel
12. Under radiator (Figure 1, Sheet 1, Item 6), remove two screws (Figure 1, Sheet 2, Item 31), lockwashers
(Figure 1, Sheet 2, Item 32), and washers (Figure 1, Sheet 2, Item 33), and remove radiator.
END OF TASK
REPAIR
For repair of the radiator, refer to procedures in TM 750-254, Cooling Systems: Tactical Vehicles.
END OF TASK
INSTALLATION
NOTE
Apply sealing compound to all male pipe threads before connecting.
1. Install radiator (Figure 1, Sheet 1, Item 6) through left front door assembly (latch) and install two washers
(Figure 1, Sheet 2, Item 33), lockwashers (Figure 1, Sheet 2, Item 32) and screws (Figure 1, Sheet 2, Item 31)
under radiator.
2. At top of radiator (Figure 1, Sheet 1, Item 6), install two upper radiator mounting tie rods (Figure 1, Sheet 2,
Item 30), four nuts (Figure 1, Sheet 2, Item 29), washers (Figure 1, Sheet 2, Item 28), and screws (Figure 1,
Sheet 2, Item 27), and four lockwashers (Figure 1, Sheet 2, Item 26) and screws (Figure 1, Sheet 2, Item 25).
3. Install two coolant hoses (Figure 1, Sheet 2, Item 24), upper radiator hose (Figure 1, Sheet 2, Item 22), and
four hose clamps (Figure 1, Sheet 2, Item 23).
4. Install bracket (Figure 1, Sheet 2, Item 21), loop clamp (Figure 1, Sheet 2, Item 20), screw (Figure 1, Sheet 2,
Item 19), washer (Figure 1, Sheet 2, Item 18), and nut (Figure 1, Sheet 2, Item 17).
5. At left side of engine, install two hose connectors (Figure 1, Sheet 2, Item 16), manifold in hose (Figure 1,
Sheet 2, Item 15), and four hose clamps (Figure 1, Sheet 2, Item 14).
6. At lower right side of engine, install nipple (Figure 1, Sheet 1, Item 13), drain valve (Figure 1, Sheet 1, Item 2),
and female connector (Figure 1, Sheet 1, Item 12) on radiator (Figure 1, Sheet 1, Item 6).
7. Connect coolant hose (Figure 1, Sheet 1, Item 11) to female connector (Figure 1, Sheet 1, Item 12) and install
hose clamp (Figure 1, Sheet 1, Item 10).
8. Install lower radiator hose (Figure 1, Sheet 1, Item 9) and two hose clamps (Figure 1, Sheet 1, Item 8).
9. On right side of engine, connect two hose connectors (Figure 1, Sheet 1, Item 5) to radiator (Figure 1, Sheet 1,
Item 6) and to turbo out elbow (Figure 1, Sheet 1, Item 7), and install manifold out tube (Figure 1, Sheet 1,
Item 4) and four hose clamps (Figure 1, Sheet 1, Item 3).
0067-5
