ARMY TM 9-6115-670-14&P
5-131
5.37. VALVE CLEARANCE.
This task covers: Adjust
INITIAL SETUP
Tools
General Mechanic's Tool Kit
(Item 1, Appendix B)
Equipment Conditions
Engine shut down and allowed to cool completely.
Generator assembly removed (para 5.24.).
Materials/Parts
None
Flywheel adapter removed (para 5.33., REPLACE,
step o).
Valve cover removed (para 4.64.).
ADJUST
a. Bring piston no. 1 to compression top dead center. Proceed as follows:
(1) Turn flywheel (1, Figure 5-29) until "1TC" (3) mark on flywheel (1) aligns with timing hole
(2) in bell housing.
(2) Rotate flywheel cw and ccw about 15 and observe intake and exhaust valves on piston
no. 1. If intake and exhaust valves on piston no. 1 do not move while rotating flywheel,
piston no. 1 is in compression position. Proceed to step b. If intake and exhaust valves
move while rotating flywheel, piston is in overlap position. Proceed to step a(3).
(3) Rotate flywheel 360. Realign "1TC" mark on flywheel with timing hole on bell housing and
repeat step a(2). Piston no. 1 should be in compression position.
b. Refer to Figure 5-29 and use a feeler gauge to measure valve clearance (4) of intake and exhaust
valves on piston no. 1, exhaust valve on piston no. 2, and intake valve on piston no. 3. Valve
clearance (4) should measure between 0.0059 and 0.0073 in. (0.145 and 0.185 mm).
c. If valve clearance (4) is out of tolerance, loosen lock on adjusting screw, and turn adjusting screw
to adjust clearance.
CAUTION
Use retaining nut on crankshaft pulley to turn
crankshaft. Do not turn crankshaft by any other means.
NOTES
Looking directly at the flywheel, the timing hole is
located above speed sensor mounting hole, at
approximately two o clock on the bell housing.
When the 1TC mark on the flywheel aligns dead
center with the timing hole on the bell housing, piston
no. 1 is either in the compression top dead center or
overlap top dead center position.
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