ARMY TM 9-6115-670-14&P
5-42
REPLACE
a. Close the valve on fuel filter.
b. Thoroughly clean injection pump area with compressed air.
c. Remove one socket head screw (12a, Figure 5-8, sheet 1), nut (12b), and lock washer (12c)
securing rod end bearing (12a) of long actuator linkage rod (12e) to pivot arm (12f) and remove
rod end bearing (12d).
d. Loosen one clamp (8, Figure 5-8) and disconnect overflow hose located at fuel injection pump
(3).
e. Loosen two clamps (4), six nuts (5), and remove three fuel pipes (6).
f. Loosen one clamp (2) and remove fuel line (1).
g. Remove one screw and lock washer (13) and remove actuator pivot support bracket (16).
h. Remove three socket head bolts and lock washers (15).
i. Lift injection pump (3) and shims (17) out of engine block. Thoroughly clean old sealing
compound from shims (17) and surface of engine block (18).
j. Apply sealing compound to shims (17) and new injection pump (3).
k. Install new shims (17) and injection pump (3) ensuring that the fuel rack arm on injection pump
aligns with the slot on the governor fork assembly (missing illus. ref.) on engine block (18).
WARNING
Compressed air shall not be used for cleaning
purposes except where reduced to less than 29 pounds
per square inch gauge (psig) (199.94 kPa) and then
only with effective chip guarding and personnel
protective equipment. Compressed air is dangerous
and can cause serious bodily harm if protective means
or methods are not observed to prevent chip or particle
(of whatever size) from being blown into the eyes or
unprotected skin of the operator or other personnel.
NOTE
Make sure actuator pivot support bracket (16) does not
spin and retains original position.
