ARMY TM 9-6115-670-14&P
4-54
4.22. THERMOSTAT.
This task covers:
a. Test
b. Replace
INITIAL SETUP
Tools
Thermometer, Glass
(Item 21, Appendix B)
Small Pan
Equipment Condition
Engine stopped and allowed to cool completely.
MASTER ON-OFF switch on APU controller set to
OFF.
Materials/Parts
Thermostat
Sealing Compound 88-20595-2
(Item 18, Appendix F)
Gasket, Thermostat Housing
(Item 10, Appendix J)
TEST
a. Remove thermostat (perform steps a through c of REPLACE procedure).
b. Suspend thermostat (4, Figure 4-9) by a string with one end of string inserted between the valve
and seat.
c. Immerse the thermostat (4) in a pan of water (5).
d. Heat the water gradually and read the temperature on the thermometer (3) when the valve opens
making the thermostat fall off the string. The valve should open between 157.1°F and 162.5°F
(69.5°C and 72.5°C).
e. If the valve does not open properly, replace the thermostat (4).
REPLACE
a. Loosen two clamps (1) and remove radiator water hose (2) from thermostat housing (7).
b. Remove two bolts and lock washers (9), thermostat housing (8) and gasket (7).
c. Remove thermostat (4) from temperature sensor block (6).
d. Thoroughly clean temperature sensor block (6) and thermostat housing (8).
WARNING
Hot coolant is under pressure. Do not remove
radiator cap when engine is hot. Allow engine to
cool completely before removing radiator cap.
Once cooling has occurred, loosen cap slightly to
relieve any excess pressure before removing the
cap completely. Failure to observe this warning
could result in burns or `injury to personnel.
NOTE
Valve should completely open to 0.2367 in. (6
mm) at 185°F (85°C).
