ARMY TM 9-6115-645-24
AIR FORCE TO 35C2-3-444-12
MARINE CORPS TM 09244A/09245A-24/2
m.
n.
o.
p.
q.
r.
s.
t.
u.
v.
w.
x.
y.
z.
aa.
ab.
ac.
ad.
ae.
af.
ag.
ah.
ai.
aj.
ak.
al.
am.
an.
3-22
Install screen/cover (10) on generator case with screws (8), washers (9), Iockwashers (7), and nuts (6).
Loosen nuts (45), adjust bolts (46) to obtain 0.5 inch (1 2.7 mm) minimum clearance with skid base. Torque nuts
(45) to 150 ft-lbs (204 Nm).
Install radiator mounting bracket (5, FIGURE 3-16) and shim(s) (4) with bolts (3), Iockwashers (2), and nuts
(1) to engine mount brackets (6).
Install front fork lift guide (5, FIGURE 3-15) to skid base with bolts (3), washers (4), Iockwashers (2), and nuts
(1).
Install support (10, FIGURE 3-13) on right side panel with bolts (12) and assembled nuts (11).
Install load output terminal board assembly (8) on supports (9) and (10) with bolts (5), Iockwashers (6), and
washers (7).
Secure ground strap (4) to skid base with bolt (3), Iockwashers (2), and nut (1).
Connect tube (6, FIGURE 3-12) to ether start spray nozzle (7) at intake manifold.
Connect electrical leads to battery charging alternator (1), starter solenoid (2) and starter motor (3) on right side
of engine, and remove tags.
Remove caps and connect fuel line (4) to fuel pump (5).
Remove caps and position fuel line (17, FIGURE 3-11) and hose (18) in generator set. Connect line (17) to
injectors excess fuel line, and hose (18) to fuel tank.
Secure fuel line (17) to engine block with bolt (15) and Iockwasher (16).
Connect coolant drain hose (13) to engine block coolant drain valve (14) and tighten clamp (12).
Install governor actuator assembly (11) to engine assembly with nuts (10), and connect rod end (9) with nut
(8).
On left side of engine, connect electrical leads to fuel injection pump (7), DEAD CRANK switch (6), magnetic
pickup (5), coolant temperature sender (4), oil pressure sender (3), Iow oil pressure switch (2), and coolant high
temperature switch (1). Remove tags.
Connect oil drain hose (2, FIGURE 3-10) to adapter (3) and tighten clamp (1).
Connect tube (2, FIGURE 3-9) to hose (3), connect hump hose (4) to turbocharger, and tighten clamps (1).
Connect hose (6) to tube (2) and tighten clamp (5).
With aid of an assistant, position Ieft rear side housing panel (4, FIGURE 3-8) and lower side panel (12) on
generator set.
Secure left rear side panel (4) to skid base with bolts (1), Iockwashers (2), and washers (3).
Secure lower left side panel (12) to front housing and skid base with bolts (5) and (10), washers (7) and (11),
Iockwashers (6) and (9), and nuts (8).
Secure frame (5, FIGURE 3-14) to rear housing side panels with bolts (3), washers (4), Iockwashers (2), and
nuts (1),
Connect auxiliary fuel pump (8, FIGURE 3-7) electrical connector and remove tag.
Remove caps and connect fuel hose (7) to fuel line (6).
Remove caps and connect hose (4) to fuel filler panel assembly (5) and tighten clamp (3).
Remove caps and connect hose (2) to fuel tank and tighten clamp (1).
Install rear housing panel (8, FIGURE 3-6) on generator set with bolts (1) and (4), washers (3) and (5), lock-
washers (2) and (6), and nuts (7).
With aid of an assistant, position radiator assembly (23, FIGURE 3-5) in generator set with bolts (21) and lock-
washers (22).
